From single pieces to full crew runs, Ferndale gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Ferndale, that comes with published pack pricing and door delivery in 5 to 7 business days.
With about 1,500 people spread over 0.4 square miles, Ferndale gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. The same run covers the neighboring communities too: Riverside, PA (0 mi), Lorain, PA (1 mi), Elim, PA (1 mi) all order from the same shop at the same published pricing. Camp Dawson, around 70 miles from Ferndale, anchors the local military community we print for every week.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Ferndale counted against your roster.
Screen Printing demand around Ferndale does not stop at the town line. Crews from Riverside (0 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Giveaway runs engineered to a number: budget blank, single color, maximum count. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. A real designer, not an upload widget, checks every file before it goes near production.
Everyday workwear printed to survive the job site, the shop floor, and the industrial washer. One point of contact owns your order from first proof to delivery confirmation.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Mixed youth and adult sizes in one run at one pack price. Reorders match the first run exactly because we keep your art and specs on file.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. We handle the art, the sizing spread, and the deadline. You handle handing them out.
We print for units, veterans, and military families every day, and the discipline transfers. Ferndale customers get straight answers on dates, a named person on their order, and work we would put our own name on.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Ferndale customers, these three earn their keep.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. If a design will not print well at the size you want, you hear that before money changes hands.
Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. Deadlines get treated like formation times, not suggestions.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Every price is published before you talk to a person, so the budget math happens on your terms.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Budget planning for Ferndale customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Every order ships tracked to Ferndale addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
The minimum order is 10 pieces. Your ferndale crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
More answers on the full FAQ page.
The Ferndale coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Ferndale: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.