Screen Printing for Follansbee: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Follansbee, that comes with published pack pricing and door delivery in 5 to 7 business days.
Follansbee is home to about 2,700 people across 1.8 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. Nearby crews are already in the coverage circle, with Mingo Junction, OH (1 mi), Hooverson Heights, WV (2 mi), Colliers, WV (4 mi) sharing the identical pack rates and timelines. The closest major installation is Camp Dawson, roughly 77 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Follansbee.
Because Mingo Junction sits only 1 miles from Follansbee, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
High-count, budget-tier blanks with a clean one-color print that keeps cost per piece low. Youth and adult cuts run side by side in the same pack at the same price structure.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Uniform shirts that still look issued after a season of job-site laundry cycles. If a design will not print well at the size you want, you hear that before money changes hands.
Fundraiser tees where the committee knows its margin up front, because every pack price is public. A real designer, not an upload widget, checks every file before it goes near production.
One run covers the team and the bleachers: kid sizes and adult sizes priced together. Mixed sizes and colors in one run are standard here, not a special request.
Reunion gear that gets the year right, drawn in-house and printed for every generation at once. One point of contact owns your order from first proof to delivery confirmation.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Follansbee customers call, a person who owns the order answers.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Follansbee customers, these three blanks carry most of the orders, each designable online on its real photos.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. A real designer, not an upload widget, checks every file before it goes near production.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. The second order takes two minutes because the first one is archived down to the thread color.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Follansbee customers see.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
We archive your art and garment specs, which makes the second order a two minute conversation.
Every order ships tracked to Follansbee addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
The minimum order is 10 pieces. Your follansbee crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
More answers on the full FAQ page.
The Follansbee coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Follansbee: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.