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Custom screen printed gear for Halibut Cove businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Halibut Cove crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Halibut Cove address in 5 to 7 business days.
All 8.3 square miles of Halibut Cove sit inside our normal delivery map, tracked door to door. Nearby crews are already in the coverage circle, with Kachemak, AK (10 mi), Homer, AK (11 mi), Fritz Creek, AK (12 mi) sharing the identical pack rates and timelines. Joint Base Elmendorf-Richardson, around 129 miles from Halibut Cove, anchors the local military community we print for every week.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Halibut Cove.
A typical week of screen printing orders from this corner of Alaska mixes Halibut Cove crews with neighbors like Kachemak, 10 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
One run covers the team and the bleachers: kid sizes and adult sizes priced together. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. One point of contact owns your order from first proof to delivery confirmation.
High-count, budget-tier blanks with a clean one-color print that keeps cost per piece low. The second order takes two minutes because the first one is archived down to the thread color.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Every price is published before you talk to a person, so the budget math happens on your terms.
Everyday workwear printed to survive the job site, the shop floor, and the industrial washer. What you approve in writing is what ships. That rule has no exceptions.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Halibut Cove customers call, a person who owns the order answers.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Halibut Cove customers, these three blanks carry most of the orders, each designable online on its real photos.
The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. The second order takes two minutes because the first one is archived down to the thread color.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Youth and adult cuts run side by side in the same pack at the same price structure.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Halibut Cove customers watch the per piece cost fall as quantity climbs.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
We archive your art and garment specs, which makes the second order a two minute conversation.
Count 5 to 7 business days, production included, for tracked delivery to Halibut Cove addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
Yes, 10 pieces. That is the smallest run we print, packs for your Halibut Cove crew keep dropping the per piece price from there, and free shipping starts at 100.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
More answers on the full FAQ page.
The Halibut Cove coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Halibut Cove: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.