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Custom screen printed gear for Hassell businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Hassell crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Hassell address in 5 to 7 business days.
Census numbers put Hassell at a community of 47 on 0.3 square miles of North Carolina, all of it covered by the same tracked shipping. If your people are spread out, that is fine: Oak City, NC (4 mi), Hamilton, NC (5 mi), Robersonville, NC (6 mi) sit close enough that one order can outfit all of them. The closest major installation is Seymour Johnson AFB, roughly 54 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Hassell.
A typical week of screen printing orders from this corner of North Carolina mixes Hassell crews with neighbors like Oak City, 4 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Youth smalls through adult 5XL in a single pack at a single rate. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Anniversary shirts with the type and insignia matched to the era they honor. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
When the count is high and the budget is fixed, light blanks and one-color prints deliver. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
One design across the whole formation, printed at pack pricing that drops as the count climbs. Ask for the honest option and you get it, even when it is the cheaper one.
Uniform shirts that still look issued after a season of job-site laundry cycles. Mixed sizes and colors in one run are standard here, not a special request.
Fundraiser tees where the committee knows its margin up front, because every pack price is public. Every price is published before you talk to a person, so the budget math happens on your terms.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Hassell customers call, a person who owns the order answers.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Garment choice makes or breaks the order. These are the blanks Hassell customers pick most, all designable online on real product photos.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. Youth and adult cuts run side by side in the same pack at the same price structure.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Here is what Hassell customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Every order ships tracked to Hassell addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Hassell crew, bigger packs simply pull the per-piece price down.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
More answers on the full FAQ page.
The Hassell coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Hassell: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.