Custom screen printed gear for Hensley businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Hensley crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Hensley address in 5 to 7 business days.
Hensley covers 1.0 square miles of Arkansas, and delivery reaches every address in it on the standard 5 to 7 day window. If your people are spread out, that is fine: Woodson, AR (2 mi), Redfield, AR (5 mi), East End, AR (7 mi) sit close enough that one order can outfit all of them. For the military community, Little Rock Air Force Base sits about 26 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Hensley.
A typical week of screen printing orders from this corner of Arkansas mixes Hensley crews with neighbors like Woodson, 2 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
One design across the whole formation, printed at pack pricing that drops as the count climbs. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. What you approve in writing is what ships. That rule has no exceptions.
Youth smalls through adult 5XL in a single pack at a single rate. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Anniversary shirts with the type and insignia matched to the era they honor. A real designer, not an upload widget, checks every file before it goes near production.
When the count is high and the budget is fixed, light blanks and one-color prints deliver. Every price is published before you talk to a person, so the budget math happens on your terms.
Serving the military community is not a marketing line here, it is the operating system. Hensley customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
The right blank depends on budget, season, and how hard the gear will be worn. For Hensley customers, these three earn their keep.
An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. We handle the art, the sizing spread, and the deadline. You handle handing them out.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. Mixed sizes and colors in one run are standard here, not a special request.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Hensley customers watch the per piece cost fall as quantity climbs.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
We archive your art and garment specs, which makes the second order a two minute conversation.
Count 5 to 7 business days, production included, for tracked delivery to Hensley addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Hensley crew, bigger packs simply pull the per-piece price down.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
More answers on the full FAQ page.
The Hensley coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Hensley: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.