Custom screen printed gear for Herndon businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Herndon crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Herndon address in 5 to 7 business days.
Herndon is home to a community of 344 across 0.8 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. The same run covers the neighboring communities too: Port Trevorton, PA (3 mi), Dalmatia, PA (5 mi), Pillow, PA (6 mi) all order from the same shop at the same published pricing. The closest major installation is Fort Indiantown Gap, roughly 32 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Herndon.
Because Port Trevorton sits only 3 miles from Herndon, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Youth smalls through adult 5XL in a single pack at a single rate. Every price is published before you talk to a person, so the budget math happens on your terms.
Anniversary shirts with the type and insignia matched to the era they honor. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Giveaway runs engineered to a number: budget blank, single color, maximum count. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Every price is published before you talk to a person, so the budget math happens on your terms.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. Mixed sizes and colors in one run are standard here, not a special request.
Serving the military community is not a marketing line here, it is the operating system. Herndon customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Start from the garment and the rest follows. Among Herndon customers, these three blanks carry most of the orders, each designable online on its real photos.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. Every price is published before you talk to a person, so the budget math happens on your terms.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Ask for the honest option and you get it, even when it is the cheaper one.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Youth and adult cuts run side by side in the same pack at the same price structure.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Budget planning for Herndon customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Every order ships tracked to Herndon addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Herndon crew, bigger packs simply pull the per-piece price down.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
More answers on the full FAQ page.
Zoom out to screen printing across Pennsylvania, back to the Herndon hub, or into the screen printing deep dive. Other services in Herndon: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.