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Screen Printing in Herndon, VA.

From single pieces to full crew runs, Herndon gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.

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Screen Printing delivered to Herndon

Herndon crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Herndon address in 5 to 7 business days.

With about 25,000 people spread over 4.3 square miles, Herndon gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Hutchison, VA (1 mi), Oak Grove, VA (2 mi), McNair, VA (2 mi) sit close enough that one order can outfit all of them. Joint Base Myer-Henderson Hall, around 17 miles from Herndon, anchors the local military community we print for every week.

No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Herndon.

A typical week of screen printing orders from this corner of Virginia mixes Herndon crews with neighbors like Hutchison, 1 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What Herndon gets screen printed

School and team spirit wear

Mixed youth and adult sizes in one run at one pack price. Every price is published before you talk to a person, so the budget math happens on your terms.

Reunion and anniversary runs

Anniversary shirts with the type and insignia matched to the era they honor. Youth and adult cuts run side by side in the same pack at the same price structure.

Bulk giveaway tees

When the count is high and the budget is fixed, light blanks and one-color prints deliver. One point of contact owns your order from first proof to delivery confirmation.

Unit and company shirt runs

One design across the whole formation, printed at pack pricing that drops as the count climbs. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Business and crew uniform tees

Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. What you approve in writing is what ships. That rule has no exceptions.

Event and fundraiser shirts

Fundraiser tees where the committee knows its margin up front, because every pack price is public. If a design will not print well at the size you want, you hear that before money changes hands.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Herndon customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.

No sales call needed to get a number.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Herndon customers pick most, all designable online on real product photos.

Essential Light Tee

When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. What you approve in writing is what ships. That rule has no exceptions.

Classic Cotton Tee

The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. A real designer, not an upload widget, checks every file before it goes near production.

Crewneck Sweatshirt

For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. A real designer, not an upload widget, checks every file before it goes near production.

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Design help that costs nothing

Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.

Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Herndon customers see.

Order sizePack totalCost per pieceFreightBack side
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.

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How it works, start to finish

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Brief

Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.

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Proof

One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.

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Approve

Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.

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Print and ship

Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.

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Reorder

Your art and specs stay on file, so reorders match the first run exactly, down to the ink.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Herndon addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.

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Common questions

Do you help with the design?

Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.

Can you handle a large order for your Herndon crew?

Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.

How do 2XL and larger sizes work?

Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.

What is your return policy?

Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.

Is there a minimum order?

Yes, 10 pieces. That is the smallest run we print, packs for your Herndon crew keep dropping the per piece price from there, and free shipping starts at 100.

What file types work best?

Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.

More answers on the full FAQ page.

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Keep exploring

The Herndon coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Herndon: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.

Quote requests get answered inside one business day

Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.