Custom screen printed gear for Horntown businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Horntown, that comes with published pack pricing and door delivery in 5 to 7 business days.
Horntown covers 5.3 square miles of Virginia, and delivery reaches every address in it on the standard 5 to 7 day window. If your people are spread out, that is fine: Captains Cove, VA (3 mi), Wattsville, VA (3 mi), New Church, VA (4 mi) sit close enough that one order can outfit all of them. The closest major installation is Naval Air Station Patuxent River, roughly 57 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Horntown.
Because Captains Cove sits only 3 miles from Horntown, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Uniform shirts that still look issued after a season of job-site laundry cycles. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. A real designer, not an upload widget, checks every file before it goes near production.
Youth smalls through adult 5XL in a single pack at a single rate. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Reunion gear that gets the year right, drawn in-house and printed for every generation at once. If a design will not print well at the size you want, you hear that before money changes hands.
When the count is high and the budget is fixed, light blanks and one-color prints deliver. Ask for the honest option and you get it, even when it is the cheaper one.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. What you approve in writing is what ships. That rule has no exceptions.
We print for units, veterans, and military families every day, and the discipline transfers. Horntown customers get straight answers on dates, a named person on their order, and work we would put our own name on.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Horntown customers, these three blanks carry most of the orders, each designable online on its real photos.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. One point of contact owns your order from first proof to delivery confirmation.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Budget planning for Horntown customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Every order ships tracked to Horntown addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
More answers on the full FAQ page.
Zoom out to screen printing across Virginia, back to the Horntown hub, or into the screen printing deep dive. Other services in Horntown: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.