Custom screen printed gear for Jellico businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Jellico, that comes with published pack pricing and door delivery in 5 to 7 business days.
With about 2,100 people spread over 6.2 square miles, Jellico gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Pleasant View, KY (7 mi), Emlyn, KY (9 mi), Williamsburg, KY (12 mi) sit close enough that one order can outfit all of them. For the military community, Fort Knox sits about 132 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Jellico.
A typical week of screen printing orders from this corner of Tennessee mixes Jellico crews with neighbors like Pleasant View, 7 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
One run covers the team and the bleachers: kid sizes and adult sizes priced together. One point of contact owns your order from first proof to delivery confirmation.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. Every price is published before you talk to a person, so the budget math happens on your terms.
Giveaway runs engineered to a number: budget blank, single color, maximum count. Ask for the honest option and you get it, even when it is the cheaper one.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
We built this company on a simple standard: print it like the name on it matters. For Jellico customers, that means honest timelines, real proofs, and no excuses on delivery day.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Jellico customers, these three earn their keep.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. One point of contact owns your order from first proof to delivery confirmation.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. The second order takes two minutes because the first one is archived down to the thread color.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
The table below is the actual price list Jellico customers order from, light cotton tee, front print included, no asterisks.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Count 5 to 7 business days, production included, for tracked delivery to Jellico addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
The minimum order is 10 pieces. Your jellico crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
More answers on the full FAQ page.
The Jellico coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Jellico: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.