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From single pieces to full crew runs, Kasilof gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Kasilof, that comes with published pack pricing and door delivery in 5 to 7 business days.
All 10.4 square miles of Kasilof sit inside our normal delivery map, tracked door to door. If your people are spread out, that is fine: Cohoe, AK (4 mi), Kalifornsky, AK (9 mi), Clam Gulch, AK (10 mi) sit close enough that one order can outfit all of them. The closest major installation is Joint Base Elmendorf-Richardson, roughly 88 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Kasilof.
A typical week of screen printing orders from this corner of Alaska mixes Kasilof crews with neighbors like Cohoe, 4 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
The whole roster in one run, one design, with the per-piece price falling at every pack break. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Everyday workwear printed to survive the job site, the shop floor, and the industrial washer. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Fundraiser tees where the committee knows its margin up front, because every pack price is public. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Mixed youth and adult sizes in one run at one pack price. Mixed sizes and colors in one run are standard here, not a special request.
Anniversary shirts with the type and insignia matched to the era they honor. A real designer, not an upload widget, checks every file before it goes near production.
High-count, budget-tier blanks with a clean one-color print that keeps cost per piece low. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Kasilof customers feel the difference on the first order.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Garment choice makes or breaks the order. These are the blanks Kasilof customers pick most, all designable online on real product photos.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. We handle the art, the sizing spread, and the deadline. You handle handing them out.
An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. A real designer, not an upload widget, checks every file before it goes near production.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Kasilof customers watch the per piece cost fall as quantity climbs.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
Everything about the run gets archived, which turns every future reorder into a one-line email.
The timeline to Kasilof addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
Our minimum is 10 pieces. Packs for your Kasilof crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
More answers on the full FAQ page.
The Kasilof coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Kasilof: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.