Screen Printing for Melvern: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Melvern, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Melvern at a community of 349 on 0.4 square miles of Kansas, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Olivet, KS (6 mi), Lyndon, KS (8 mi), Quenemo, KS (8 mi) sharing the identical pack rates and timelines. Fort Leavenworth, around 68 miles from Melvern, anchors the local military community we print for every week.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Melvern.
Because Olivet sits only 6 miles from Melvern, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. If a design will not print well at the size you want, you hear that before money changes hands.
High-count, budget-tier blanks with a clean one-color print that keeps cost per piece low. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
The whole roster in one run, one design, with the per-piece price falling at every pack break. Deadlines get treated like formation times, not suggestions.
Everyday workwear printed to survive the job site, the shop floor, and the industrial washer. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
One run covers the team and the bleachers: kid sizes and adult sizes priced together. Every price is published before you talk to a person, so the budget math happens on your terms.
We print for units, veterans, and military families every day, and the discipline transfers. Melvern customers get straight answers on dates, a named person on their order, and work we would put our own name on.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Start from the garment and the rest follows. Among Melvern customers, these three blanks carry most of the orders, each designable online on its real photos.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. Ask for the honest option and you get it, even when it is the cheaper one.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Melvern customers see.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Production plus shipping to Melvern addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Yes, 10 pieces. That is the smallest run we print, packs for your Melvern crew keep dropping the per piece price from there, and free shipping starts at 100.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
More answers on the full FAQ page.
The Melvern coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Melvern: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.