Screen Printing for Merrifield: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Merrifield crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Merrifield address in 5 to 7 business days.
All 2.7 square miles of Merrifield sit inside our normal delivery map, tracked door to door. Nearby crews are already in the coverage circle, with Dunn Loring, VA (2 mi), Mantua, VA (2 mi), Woodburn, VA (2 mi) sharing the identical pack rates and timelines. The closest major installation is Joint Base Myer-Henderson Hall, roughly 7 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Merrifield counted against your roster.
A typical week of screen printing orders from this corner of Virginia mixes Merrifield crews with neighbors like Dunn Loring, 2 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. What you approve in writing is what ships. That rule has no exceptions.
Youth smalls through adult 5XL in a single pack at a single rate. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Anniversary shirts with the type and insignia matched to the era they honor. A real designer, not an upload widget, checks every file before it goes near production.
Giveaway runs engineered to a number: budget blank, single color, maximum count. Deadlines get treated like formation times, not suggestions.
One design across the whole formation, printed at pack pricing that drops as the count climbs. One point of contact owns your order from first proof to delivery confirmation.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Serving the military community is not a marketing line here, it is the operating system. Merrifield customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Start from the garment and the rest follows. Among Merrifield customers, these three blanks carry most of the orders, each designable online on its real photos.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Reorders match the first run exactly because we keep your art and specs on file.
Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. Mixed sizes and colors in one run are standard here, not a special request.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
Budget planning for Merrifield customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Delivery to Merrifield addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Yes, 10 pieces. That is the smallest run we print, packs for your Merrifield crew keep dropping the per piece price from there, and free shipping starts at 100.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
More answers on the full FAQ page.
Zoom out to screen printing across Virginia, back to the Merrifield hub, or into the screen printing deep dive. Other services in Merrifield: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.