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From single pieces to full crew runs, Old Hill gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Old Hill, that comes with published pack pricing and door delivery in 5 to 7 business days.
From one end of Old Hill to the other, 2.2 square miles, the shipping promise does not change: 5 to 7 business days, tracked. The same run covers the neighboring communities too: Westport Village, CT (1 mi), Poplar Plains, CT (1 mi), Compo, CT (2 mi) all order from the same shop at the same published pricing. The closest major installation is West Point, roughly 36 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Old Hill.
Screen Printing demand around Old Hill does not stop at the town line. Crews from Westport Village (1 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. If a design will not print well at the size you want, you hear that before money changes hands.
When the count is high and the budget is fixed, light blanks and one-color prints deliver. Every price is published before you talk to a person, so the budget math happens on your terms.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. The second order takes two minutes because the first one is archived down to the thread color.
Everyday workwear printed to survive the job site, the shop floor, and the industrial washer. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Fundraiser tees where the committee knows its margin up front, because every pack price is public. A real designer, not an upload widget, checks every file before it goes near production.
Youth smalls through adult 5XL in a single pack at a single rate. Deadlines get treated like formation times, not suggestions.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Old Hill customers call, a person who owns the order answers.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Old Hill customers, these three earn their keep.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Reorders match the first run exactly because we keep your art and specs on file.
The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. Deadlines get treated like formation times, not suggestions.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. What you approve in writing is what ships. That rule has no exceptions.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
The table below is the actual price list Old Hill customers order from, light cotton tee, front print included, no asterisks.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
We archive your art and garment specs, which makes the second order a two minute conversation.
Delivery to Old Hill addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
More answers on the full FAQ page.
Zoom out to screen printing across Connecticut, back to the Old Hill hub, or into the screen printing deep dive. Other services in Old Hill: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.