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From single pieces to full crew runs, Potomac Mills gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
Potomac Mills crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Potomac Mills address in 5 to 7 business days.
All 4.2 square miles of Potomac Mills sit inside our normal delivery map, tracked door to door. If your people are spread out, that is fine: Lake Ridge, VA (2 mi), Dale City, VA (3 mi), Woodbridge, VA (3 mi) sit close enough that one order can outfit all of them. For the military community, MCB Quantico sits about 9 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Potomac Mills.
Screen Printing demand around Potomac Mills does not stop at the town line. Crews from Lake Ridge (2 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Uniform shirts that still look issued after a season of job-site laundry cycles. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. Ask for the honest option and you get it, even when it is the cheaper one.
Mixed youth and adult sizes in one run at one pack price. Deadlines get treated like formation times, not suggestions.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Giveaway runs engineered to a number: budget blank, single color, maximum count. A real designer, not an upload widget, checks every file before it goes near production.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. The second order takes two minutes because the first one is archived down to the thread color.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Potomac Mills customers call, a person who owns the order answers.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Garment choice makes or breaks the order. These are the blanks Potomac Mills customers pick most, all designable online on real product photos.
The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. The second order takes two minutes because the first one is archived down to the thread color.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Potomac Mills customers see.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Delivery to Potomac Mills addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Potomac Mills crew, bigger packs simply pull the per-piece price down.
More answers on the full FAQ page.
The Potomac Mills coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Potomac Mills: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.