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Screen Printing for Powder Horn: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Powder Horn crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Powder Horn address in 5 to 7 business days.
From one end of Powder Horn to the other, 1.9 square miles, the shipping promise does not change: 5 to 7 business days, tracked. The same run covers the neighboring communities too: Big Horn, WY (1 mi), Sheridan, WY (7 mi), Story, WY (9 mi) all order from the same shop at the same published pricing. Ellsworth Air Force Base, around 190 miles from Powder Horn, anchors the local military community we print for every week.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Powder Horn counted against your roster.
A typical week of screen printing orders from this corner of Wyoming mixes Powder Horn crews with neighbors like Big Horn, 1 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Fundraiser tees where the committee knows its margin up front, because every pack price is public. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
One run covers the team and the bleachers: kid sizes and adult sizes priced together. What you approve in writing is what ships. That rule has no exceptions.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
High-count, budget-tier blanks with a clean one-color print that keeps cost per piece low. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
The whole roster in one run, one design, with the per-piece price falling at every pack break. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Serving the military community is not a marketing line here, it is the operating system. Powder horn customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
The right blank depends on budget, season, and how hard the gear will be worn. For Powder Horn customers, these three earn their keep.
The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. If a design will not print well at the size you want, you hear that before money changes hands.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. One point of contact owns your order from first proof to delivery confirmation.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Powder Horn customers watch the per piece cost fall as quantity climbs.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
The timeline to Powder Horn addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
The minimum order is 10 pieces. Your powder horn crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
More answers on the full FAQ page.
See everything we deliver to Powder Horn, browse screen printing across Wyoming, or read the full screen printing service page. Other services in Powder Horn: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.