Screen Printing for Russell: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Russell, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Russell at about 4,400 people on 4.9 square miles of Kansas, all of it covered by the same tracked shipping. The same run covers the neighboring communities too: Bunker Hill, KS (8 mi), Gorham, KS (9 mi), Dorrance, KS (14 mi) all order from the same shop at the same published pricing. For the military community, Fort Riley sits about 108 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Russell.
Screen Printing demand around Russell does not stop at the town line. Crews from Bunker Hill (8 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
When the count is high and the budget is fixed, light blanks and one-color prints deliver. Deadlines get treated like formation times, not suggestions.
One design across the whole formation, printed at pack pricing that drops as the count climbs. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Uniform shirts that still look issued after a season of job-site laundry cycles. If a design will not print well at the size you want, you hear that before money changes hands.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. Every price is published before you talk to a person, so the budget math happens on your terms.
Mixed youth and adult sizes in one run at one pack price. A real designer, not an upload widget, checks every file before it goes near production.
Anniversary shirts with the type and insignia matched to the era they honor. The proof comes first and it is free, so what arrives is exactly what you signed off on.
We print for units, veterans, and military families every day, and the discipline transfers. Russell customers get straight answers on dates, a named person on their order, and work we would put our own name on.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Russell customers, these three earn their keep.
An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Youth and adult cuts run side by side in the same pack at the same price structure.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. The proof comes first and it is free, so what arrives is exactly what you signed off on.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Russell customers see.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
We archive your art and garment specs, which makes the second order a two minute conversation.
Count 5 to 7 business days, production included, for tracked delivery to Russell addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
The minimum order is 10 pieces. Your russell crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
More answers on the full FAQ page.
Zoom out to screen printing across Kansas, back to the Russell hub, or into the screen printing deep dive. Other services in Russell: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.