Custom screen printed gear for Salona businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Salona, that comes with published pack pricing and door delivery in 5 to 7 business days.
Salona covers 1.0 square miles of Pennsylvania, and delivery reaches every address in it on the standard 5 to 7 day window. The same run covers the neighboring communities too: Mill Hall, PA (2 mi), Rote, PA (2 mi), Mackeyville, PA (2 mi) all order from the same shop at the same published pricing. The closest major installation is Carlisle Barracks, roughly 63 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Salona.
A typical week of screen printing orders from this corner of Pennsylvania mixes Salona crews with neighbors like Mill Hall, 2 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
High-count, budget-tier blanks with a clean one-color print that keeps cost per piece low. Mixed sizes and colors in one run are standard here, not a special request.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. What you approve in writing is what ships. That rule has no exceptions.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. If a design will not print well at the size you want, you hear that before money changes hands.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. One point of contact owns your order from first proof to delivery confirmation.
Youth smalls through adult 5XL in a single pack at a single rate. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Anniversary shirts with the type and insignia matched to the era they honor. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Serving the military community is not a marketing line here, it is the operating system. Salona customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Garment choice makes or breaks the order. These are the blanks Salona customers pick most, all designable online on real product photos.
The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. Youth and adult cuts run side by side in the same pack at the same price structure.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Every price is published before you talk to a person, so the budget math happens on your terms.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. The second order takes two minutes because the first one is archived down to the thread color.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
Budget planning for Salona customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
We archive your art and garment specs, which makes the second order a two minute conversation.
Delivery to Salona addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Yes, 10 pieces. That is the smallest run we print, packs for your Salona crew keep dropping the per piece price from there, and free shipping starts at 100.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
More answers on the full FAQ page.
The Salona coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Salona: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.