From single pieces to full crew runs, Sevierville gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Sevierville, that comes with published pack pricing and door delivery in 5 to 7 business days.
Sevierville is home to about 18,000 people across 24.3 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. The same run covers the neighboring communities too: Pigeon Forge, TN (6 mi), Fairgarden, TN (9 mi), Seymour, TN (10 mi) all order from the same shop at the same published pricing. For the military community, Arnold Air Force Base sits about 152 miles away, well inside our normal unit-order routes.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Sevierville counted against your roster.
Screen Printing demand around Sevierville does not stop at the town line. Crews from Pigeon Forge (6 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Mixed youth and adult sizes in one run at one pack price. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Reunion gear that gets the year right, drawn in-house and printed for every generation at once. A real designer, not an upload widget, checks every file before it goes near production.
Giveaway runs engineered to a number: budget blank, single color, maximum count. The second order takes two minutes because the first one is archived down to the thread color.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Everyday workwear printed to survive the job site, the shop floor, and the industrial washer. A real designer, not an upload widget, checks every file before it goes near production.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. What you approve in writing is what ships. That rule has no exceptions.
We print for units, veterans, and military families every day, and the discipline transfers. Sevierville customers get straight answers on dates, a named person on their order, and work we would put our own name on.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Start from the garment and the rest follows. Among Sevierville customers, these three blanks carry most of the orders, each designable online on its real photos.
The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. Deadlines get treated like formation times, not suggestions.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. The proof comes first and it is free, so what arrives is exactly what you signed off on.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. Youth and adult cuts run side by side in the same pack at the same price structure.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Sevierville customers watch the per piece cost fall as quantity climbs.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
The timeline to Sevierville addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Yes, 10 pieces. That is the smallest run we print, packs for your Sevierville crew keep dropping the per piece price from there, and free shipping starts at 100.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
More answers on the full FAQ page.
The Sevierville coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Sevierville: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.