T-ShirtVeterans
Screen Printing for Thayer: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Thayer, that comes with published pack pricing and door delivery in 5 to 7 business days.
With a community of 425 spread over 0.5 square miles, Thayer gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Urbana, KS (6 mi), Galesburg, KS (7 mi), Earlton, KS (7 mi) sit close enough that one order can outfit all of them. The closest major installation is McConnell Air Force Base, roughly 103 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Thayer counted against your roster.
Screen Printing demand around Thayer does not stop at the town line. Crews from Urbana (6 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Everyday workwear printed to survive the job site, the shop floor, and the industrial washer. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
One run covers the team and the bleachers: kid sizes and adult sizes priced together. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Reunion gear that gets the year right, drawn in-house and printed for every generation at once. Deadlines get treated like formation times, not suggestions.
Giveaway runs engineered to a number: budget blank, single color, maximum count. Deadlines get treated like formation times, not suggestions.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Serving the military community is not a marketing line here, it is the operating system. Thayer customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Thayer customers, these three earn their keep.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. We handle the art, the sizing spread, and the deadline. You handle handing them out.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Thayer customers see.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Count 5 to 7 business days, production included, for tracked delivery to Thayer addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Our minimum is 10 pieces. Packs for your Thayer crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
More answers on the full FAQ page.
Zoom out to screen printing across Kansas, back to the Thayer hub, or into the screen printing deep dive. Other services in Thayer: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.