From single pieces to full crew runs, Thomas gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Thomas, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Thomas at a community of 602 on 4.5 square miles of West Virginia, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Davis, WV (2 mi), Hendricks, WV (9 mi), Hambleton, WV (9 mi) sharing the identical pack rates and timelines. For the military community, Camp Dawson sits about 25 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Thomas.
Screen Printing demand around Thomas does not stop at the town line. Crews from Davis (2 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Giveaway runs engineered to a number: budget blank, single color, maximum count. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. One point of contact owns your order from first proof to delivery confirmation.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Youth smalls through adult 5XL in a single pack at a single rate. Youth and adult cuts run side by side in the same pack at the same price structure.
Reunion gear that gets the year right, drawn in-house and printed for every generation at once. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Serving the military community is not a marketing line here, it is the operating system. Thomas customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Garment choice makes or breaks the order. These are the blanks Thomas customers pick most, all designable online on real product photos.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Every price is published before you talk to a person, so the budget math happens on your terms.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Mixed sizes and colors in one run are standard here, not a special request.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Thomas customers see.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Every order ships tracked to Thomas addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
The minimum order is 10 pieces. Your thomas crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
More answers on the full FAQ page.
Zoom out to screen printing across West Virginia, back to the Thomas hub, or into the screen printing deep dive. Other services in Thomas: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.