Custom screen printed gear for Thorndale businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Thorndale, that comes with published pack pricing and door delivery in 5 to 7 business days.
With about 1,400 people spread over 1.0 square miles, Thorndale gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Thrall, TX (6 mi), Praesel, TX (11 mi), Rockdale, TX (12 mi) sit close enough that one order can outfit all of them. For the military community, Fort Cavazos sits about 45 miles away, well inside our normal unit-order routes.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Thorndale.
A typical week of screen printing orders from this corner of Texas mixes Thorndale crews with neighbors like Thrall, 6 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Giveaway runs engineered to a number: budget blank, single color, maximum count. One point of contact owns your order from first proof to delivery confirmation.
One design across the whole formation, printed at pack pricing that drops as the count climbs. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. Mixed sizes and colors in one run are standard here, not a special request.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Mixed youth and adult sizes in one run at one pack price. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Reunion gear that gets the year right, drawn in-house and printed for every generation at once. The second order takes two minutes because the first one is archived down to the thread color.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Thorndale customers call, a person who owns the order answers.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Thorndale customers, these three earn their keep.
Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. A real designer, not an upload widget, checks every file before it goes near production.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Youth and adult cuts run side by side in the same pack at the same price structure.
The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. Mixed sizes and colors in one run are standard here, not a special request.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Budget planning for Thorndale customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
The timeline to Thorndale addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
The minimum order is 10 pieces. Your thorndale crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
More answers on the full FAQ page.
Zoom out to screen printing across Texas, back to the Thorndale hub, or into the screen printing deep dive. Other services in Thorndale: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.