Custom screen printed gear for Thunderbolt businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Thunderbolt crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Thunderbolt address in 5 to 7 business days.
With about 2,500 people spread over 1.3 square miles, Thunderbolt gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. Nearby crews are already in the coverage circle, with Whitemarsh Island, GA (2 mi), Dutch Island, GA (2 mi), Isle of Hope, GA (3 mi) sharing the identical pack rates and timelines. For the military community, MCRD Parris Island sits about 35 miles away, well inside our normal unit-order routes.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Thunderbolt counted against your roster.
Because Whitemarsh Island sits only 2 miles from Thunderbolt, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Uniform shirts that still look issued after a season of job-site laundry cycles. A real designer, not an upload widget, checks every file before it goes near production.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Mixed youth and adult sizes in one run at one pack price. Ask for the honest option and you get it, even when it is the cheaper one.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. The proof comes first and it is free, so what arrives is exactly what you signed off on.
High-count, budget-tier blanks with a clean one-color print that keeps cost per piece low. Deadlines get treated like formation times, not suggestions.
One design across the whole formation, printed at pack pricing that drops as the count climbs. One point of contact owns your order from first proof to delivery confirmation.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Thunderbolt customers call, a person who owns the order answers.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Thunderbolt customers, these three blanks carry most of the orders, each designable online on its real photos.
Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. We handle the art, the sizing spread, and the deadline. You handle handing them out.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Ask for the honest option and you get it, even when it is the cheaper one.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
The table below is the actual price list Thunderbolt customers order from, light cotton tee, front print included, no asterisks.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Count 5 to 7 business days, production included, for tracked delivery to Thunderbolt addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Yes, 10 pieces. That is the smallest run we print, packs for your Thunderbolt crew keep dropping the per piece price from there, and free shipping starts at 100.
More answers on the full FAQ page.
Zoom out to screen printing across Georgia, back to the Thunderbolt hub, or into the screen printing deep dive. Other services in Thunderbolt: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.