Screen Printing for Tonica: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Tonica crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Tonica address in 5 to 7 business days.
Census numbers put Tonica at a community of 735 on 1.4 square miles of Illinois, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Cedar Point, IL (4 mi), Leonore, IL (5 mi), Oglesby, IL (5 mi) sharing the identical pack rates and timelines. The closest major installation is Rock Island Arsenal, roughly 80 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Tonica.
Screen Printing demand around Tonica does not stop at the town line. Crews from Cedar Point (4 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Everyday workwear printed to survive the job site, the shop floor, and the industrial washer. What you approve in writing is what ships. That rule has no exceptions.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Mixed youth and adult sizes in one run at one pack price. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Anniversary shirts with the type and insignia matched to the era they honor. Mixed sizes and colors in one run are standard here, not a special request.
High-count, budget-tier blanks with a clean one-color print that keeps cost per piece low. We handle the art, the sizing spread, and the deadline. You handle handing them out.
One design across the whole formation, printed at pack pricing that drops as the count climbs. One point of contact owns your order from first proof to delivery confirmation.
Serving the military community is not a marketing line here, it is the operating system. Tonica customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Tonica customers, these three earn their keep.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. The proof comes first and it is free, so what arrives is exactly what you signed off on.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Mixed sizes and colors in one run are standard here, not a special request.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Youth and adult cuts run side by side in the same pack at the same price structure.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Tonica customers watch the per piece cost fall as quantity climbs.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Every order ships tracked to Tonica addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Yes, 10 pieces. That is the smallest run we print, packs for your Tonica crew keep dropping the per piece price from there, and free shipping starts at 100.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
More answers on the full FAQ page.
Zoom out to screen printing across Illinois, back to the Tonica hub, or into the screen printing deep dive. Other services in Tonica: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.