Custom shirts, hats, and gear for Smelterville crews, printed by a shop that lives for this work and delivered anywhere in Idaho in 5 to 7 business days.
Crews in Smelterville order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.
Smelterville is home to a community of 708 across 0.3 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. Nearby crews are already in the coverage circle, with Kellogg, ID (2 mi), Wardner, ID (3 mi), Pinehurst, ID (3 mi) sharing the identical pack rates and timelines. The closest major installation is Fairchild Air Force Base, roughly 59 miles out, and unit orders from there run through this same process daily.
The Idaho military community orders here too: unit and family gear for Gowen Field and Mountain Home Air Force Base, plus every recruiter, Guard unit, and veteran org chapter around Smelterville.
The bulk-run classic: pressed ink, published packs, proven durability.
Stitched logos for hats, polos, and jackets that read professional up close.
Photograph-grade prints from a 10 piece run up.
Edge-to-edge jerseys and performance gear with print in the fibers.
13oz vinyl banners and signs sized to be read at distance.
From napkin sketch to print-ready vectors, free with any order.
League jerseys and fan gear where kid and parent sizes share one pack price. Ask for the honest option and you get it, even when it is the cheaper one.
Field day, clubs, and spirit weeks, all proofed free with pack pricing the treasurer can verify. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Uniform tees, embroidered caps and polos, and workwear that survives the job. Ask for the honest option and you get it, even when it is the cheaper one.
Festival tees, cleanup-day shirts, and volunteer gear for the events that hold a town together. Youth and adult cuts run side by side in the same pack at the same price structure.
Mission trip tees and congregation gear at pack rates a committee can approve. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
5K tees, tournament shirts, and memorial fundraiser runs delivered before event day. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Smelterville customers call, a person who owns the order answers.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Garment choice makes or breaks the order. These are the blanks Smelterville customers pick most, all designable online on real product photos.
The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. One point of contact owns your order from first proof to delivery confirmation.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Deadlines get treated like formation times, not suggestions.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Here is what Smelterville customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Delivery to Smelterville addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
The minimum order is 10 pieces. Your smelterville group can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
More answers on the full FAQ page.
Nearby: we also serve Kellogg (2 mi), Wardner (3 mi), Pinehurst (3 mi). See everything we ship across Idaho, find every Idaho town we serve, or price your idea live in the Design Lab.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.