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From single pieces to full crew runs, Big Falls gets sublimated gear with honest pricing and a 5 to 7 day door-to-door timeline.
Big Falls crews order sublimated gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Big Falls address in 5 to 7 business days.
With a community of 57 spread over 0.5 square miles, Big Falls gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Marion, WI (7 mi), Iola, WI (9 mi), Tigerton, WI (9 mi) sit close enough that one order can outfit all of them. The closest major installation is Fort McCoy, roughly 100 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Big Falls counted against your roster.
A typical week of sublimation orders from this corner of Wisconsin mixes Big Falls crews with neighbors like Marion, 7 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Neck labels and inner details that make merch look retail. Every price is published before you talk to a person, so the budget math happens on your terms.
Seam-to-seam graphics that are part of the fabric, not sitting on it. Every price is published before you talk to a person, so the budget math happens on your terms.
Numbers, names, and sponsor logos in one process, one price. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Performance gear that still performs: the print adds zero weight and zero stiffness. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Full-bleed patterns, including unit-specific camo concepts, across the entire garment. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Dedication flags and display pieces printed in full color on polyester. Ask for the honest option and you get it, even when it is the cheaper one.
Serving the military community is not a marketing line here, it is the operating system. Big falls customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Big Falls customers, these three earn their keep.
Mix sublimated panels with stitched marks and this hoodie reads team-store retail. One point of contact owns your order from first proof to delivery confirmation.
The widest, boxiest blank we stock, which is exactly what edge-to-edge concepts need. Ask for the honest option and you get it, even when it is the cheaper one.
Practice kits pair sublimated names and numbers with this standard tee to stay on budget. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
The table below is the actual price list Big Falls customers order from, light cotton tee, front print included, no asterisks.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Everything about the run gets archived, which turns every future reorder into a one-line email.
The timeline to Big Falls addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Big Falls crew, bigger packs simply pull the per-piece price down.
More answers on the full FAQ page.
Zoom out to sublimation across Wisconsin, back to the Big Falls hub, or into the sublimation deep dive. Other services in Big Falls: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.