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Sublimation in Birnamwood, WI.

Custom sublimated gear for Birnamwood businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.

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Sublimation delivered to Birnamwood

Dye bonded into polyester fiber, so it never cracks, peels, or washes out. All-over prints, jerseys, koozies, mugs, and flags. For Birnamwood, that comes with published pack pricing and door delivery in 5 to 7 business days.

Census numbers put Birnamwood at a community of 732 on 2.2 square miles of Wisconsin, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Eland, WI (4 mi), Aniwa, WI (5 mi), Paac Ciinak, WI (6 mi) sharing the identical pack rates and timelines. Fort McCoy, around 105 miles from Birnamwood, anchors the local military community we print for every week.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Birnamwood.

Because Eland sits only 4 miles from Birnamwood, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.

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What Birnamwood gets sublimated

Camo and pattern builds

Custom patterns and camo concepts printed edge to edge. Ask for the honest option and you get it, even when it is the cheaper one.

Flags and display pieces

Full-color polyester flags and displays for events and dedications. Mixed sizes and colors in one run are standard here, not a special request.

Custom neck labels and details

Neck labels and inner details that make merch look retail. If a design will not print well at the size you want, you hear that before money changes hands.

All-over print jerseys

Seam-to-seam graphics that are part of the fabric, not sitting on it. What you approve in writing is what ships. That rule has no exceptions.

Team and league kits

Rosters, numbers, and sponsors all print in the same pass at the same price. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Performance polyester gear

Moisture-wicking blanks where the print breathes with the fabric. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

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Why order from a shop built for the military community

This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Birnamwood customers call, a person who owns the order answers.

It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.

See your exact price in about ninety seconds.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Start from the garment and the rest follows. Among Birnamwood customers, these three blanks carry most of the orders, each designable online on its real photos.

Pullover Hoodie

The team-store look: sublimation accents plus embroidery on the fleece hoodie. One point of contact owns your order from first proof to delivery confirmation.

Max Heavyweight Street Tee

The widest, boxiest blank we stock, which is exactly what edge-to-edge concepts need. Every price is published before you talk to a person, so the budget math happens on your terms.

Classic Cotton Tee

Budget practice gear: standard tee, sublimated numbers, done. Reorders match the first run exactly because we keep your art and specs on file.

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From rough idea to press-ready

The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.

The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.

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What it costs

Budget planning for Birnamwood customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.

Order sizePack totalCost per pieceFreightBack side
Pack of 10$180$18 ea$18$4 ea
Pack of 15$250$16.67 ea$18$4 ea
Pack of 20$320$16 ea$20.99$4 ea
Pack of 25$375$15 ea$20.99$3 ea
Pack of 50$700$14 ea$22.99$2 ea
Pack of 100$1200$12 eaFREE$2 ea

Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.

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How it works, start to finish

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Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

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Proof

One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.

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Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

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Print and ship

Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.

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Reorder

Art, thread colors, and size history stay archived, so the next season run starts with one email.

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Shipping and turnaround

Every order ships tracked to Birnamwood addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.

The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.

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Common questions

Do you help with the design?

Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.

Can you handle a large order for your Birnamwood crew?

Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

What is your return policy?

Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.

Is there a minimum order?

Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Birnamwood crew, bigger packs simply pull the per-piece price down.

What file types work best?

File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.

More answers on the full FAQ page.

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Keep exploring

The Birnamwood coverage page shows the full picture, sublimation statewide zooms out, and the service page covers the method itself. Other services in Birnamwood: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.

A real person prices this within one business day

A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.