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Sublimation in Cass, WV.

Custom sublimated gear for Cass businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.

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Sublimation delivered to Cass

Cass crews order sublimated gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Cass address in 5 to 7 business days.

All 0.7 square miles of Cass sit inside our normal delivery map, tracked door to door. If your people are spread out, that is fine: Green Bank, WV (5 mi), Arbovale, WV (6 mi), Durbin, WV (12 mi) sit close enough that one order can outfit all of them. The closest major installation is Camp Dawson, roughly 75 miles out, and unit orders from there run through this same process daily.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Cass.

A typical week of sublimation orders from this corner of West Virginia mixes Cass crews with neighbors like Green Bank, 5 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What Cass gets sublimated

All-over print jerseys

Jerseys with full-bleed color that survives because it is dye, not ink. Reorders match the first run exactly because we keep your art and specs on file.

Team and league kits

Rosters, numbers, and sponsors all print in the same pass at the same price. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Performance polyester gear

Performance gear that still performs: the print adds zero weight and zero stiffness. If a design will not print well at the size you want, you hear that before money changes hands.

Camo and pattern builds

Custom patterns and camo concepts printed edge to edge. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Flags and display pieces

Full-color polyester flags and displays for events and dedications. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Custom neck labels and details

Neck labels and inner details that make merch look retail. A real designer, not an upload widget, checks every file before it goes near production.

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Why order from a shop built for the military community

The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Cass customers feel the difference on the first order.

The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.

No sales call needed to get a number.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Cass customers, these three earn their keep.

Pullover Hoodie

Mix sublimated panels with stitched marks and this hoodie reads team-store retail. Mixed sizes and colors in one run are standard here, not a special request.

Max Heavyweight Street Tee

For all-over concepts, start from the boxiest silhouette we carry. A real designer, not an upload widget, checks every file before it goes near production.

Classic Cotton Tee

Names and numbers pair with a standard tee for practice gear that does not break the budget. If a design will not print well at the size you want, you hear that before money changes hands.

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The art department is included

Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.

The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.

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What it costs

No mystery pricing. These are the published packs on our light cotton tee, front print included, and Cass customers watch the per piece cost fall as quantity climbs.

Order sizePack totalCost per pieceFreightBack side
Pack of 10$180$18 ea$18$4 ea
Pack of 15$250$16.67 ea$18$4 ea
Pack of 20$320$16 ea$20.99$4 ea
Pack of 25$375$15 ea$20.99$3 ea
Pack of 50$700$14 ea$22.99$2 ea
Pack of 100$1200$12 eaFREE$2 ea

Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.

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How it works, start to finish

01

Brief

Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.

02

Proof

One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.

03

Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

04

Print and ship

Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.

05

Reorder

We archive your art and garment specs, which makes the second order a two minute conversation.

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Shipping and turnaround

Production plus shipping to Cass addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.

Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.

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Common questions

What file types work best?

Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.

Do you ship to APO and FPO addresses?

Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.

Can I see the price before I talk to anyone?

Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.

How long does shipping take?

The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.

Do you help with the design?

Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.

Can you handle a large order for your Cass crew?

Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.

How do 2XL and larger sizes work?

Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.

More answers on the full FAQ page.

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Keep exploring

The Cass coverage page shows the full picture, sublimation statewide zooms out, and the service page covers the method itself. Other services in Cass: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.

One business day to a real quote

Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.