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Sublimation for Ellsworth Air Force Base.

Custom sublimated gear for Air Force personnel at Ellsworth Air Force Base, printed by veterans and delivered to base or door in Rapid City, South Dakota.

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Sublimation for units at Ellsworth Air Force Base

Dye bonded into polyester fiber, so it never cracks, peels, or washes out. All-over prints, jerseys, koozies, mugs, and flags. For Ellsworth Air Force Base, that comes with delivery to base or to any Rapid City address in 5 to 7 business days.

The Rapid City area around the installation holds about 79,000 people, every address of it inside the standard 5 to 7 day window. Orders regularly split between the installation and nearby Rapid Valley, SD (5 mi), Green Valley, SD (6 mi), Colonial Pine Hills, SD (6 mi), at no difference in price or timeline.

Whether it is a full unit run or a single retirement piece, pricing is published up front, the front decoration is included in every price, and nothing goes to production until your point of contact signs off on the proof in writing.

Between the installation, Rapid City, and Rapid Valley just 5 miles away, one sublimation order often serves the unit, the families, and the booster club at once.

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What Ellsworth Air Force Base gets sublimated

Custom neck labels and details

Inside-collar branding for crews building a real merch line. If a design will not print well at the size you want, you hear that before money changes hands.

All-over print jerseys

Jerseys with full-bleed color that survives because it is dye, not ink. Every price is published before you talk to a person, so the budget math happens on your terms.

Team and league kits

Full kits with personalization included, because sublimation prints it all at once. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Performance polyester gear

Wicking fabric stays wicking, because the dye never blocks the weave. If a design will not print well at the size you want, you hear that before money changes hands.

Camo and pattern builds

Whole-garment patterns, from classic camo to unit-designed concepts. The proof comes first and it is free, so what arrives is exactly what you signed off on.

Flags and display pieces

Polyester flags and display textiles in complete color. The proof comes first and it is free, so what arrives is exactly what you signed off on.

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Why order from a shop built for the military community

The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Air force units feel the difference on the first order.

It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.

No sales call needed to get a number.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Air Force units pick most, all designable online on real product photos.

Max Heavyweight Street Tee

For all-over concepts, start from the boxiest silhouette we carry. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Classic Cotton Tee

Practice kits pair sublimated names and numbers with this standard tee to stay on budget. The proof comes first and it is free, so what arrives is exactly what you signed off on.

Pullover Hoodie

Mix sublimated panels with stitched marks and this hoodie reads team-store retail. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

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Bring the idea, we draw the rest

Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.

Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.

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What it costs

The table below is the actual price list Ellsworth Air Force Base units order from, light cotton tee, front print included, no asterisks.

PiecesTotalEachShipBack print add
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.

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How it works, start to finish

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Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

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Proof

One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.

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Approve

Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.

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Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

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Reorder

We archive your art and garment specs, which makes the second order a two minute conversation.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Ellsworth Air Force Base and Rapid City addresses. APO and FPO addresses ship at the same pace, so deployed elements are covered. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.

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Common questions

What is your return policy?

There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.

Is there a minimum order?

Our minimum is 10 pieces. Packs for your unit at Ellsworth Air Force Base begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.

What file types work best?

Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.

Do you ship to APO and FPO addresses?

Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.

Can I see the price before I talk to anyone?

Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.

How long does shipping take?

Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.

More answers on the full FAQ page.

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Keep exploring

See everything we deliver to Ellsworth Air Force Base, browse sublimation across South Dakota, or read the full sublimation service page. Also at Ellsworth Air Force Base: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.

Your quote, back within one business day

You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.