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Sublimation for Fort Sam Houston.

Custom sublimated gear for Army personnel at Fort Sam Houston, printed by veterans and delivered to base or door in San Antonio, Texas.

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Sublimation for units at Fort Sam Houston

Dye bonded into polyester fiber, so it never cracks, peels, or washes out. All-over prints, jerseys, koozies, mugs, and flags. For Fort Sam Houston, that comes with delivery to base or to any San Antonio address in 5 to 7 business days.

Off post, San Antonio counts about 1.5 million people, and family or veteran-org orders there ship on the same timeline as unit orders to the gate. The wider footprint matters for family days and homecomings, and Balcones Heights, TX (2 mi), Olmos Park, TX (2 mi), Alamo Heights, TX (4 mi) are all close enough to share one order.

Whether it is a full unit run or a single retirement piece, pricing is published up front, the front decoration is included in every price, and nothing goes to production until your point of contact signs off on the proof in writing.

Sublimation orders tied to Fort Sam Houston rarely stay on post: family runs from San Antonio and Balcones Heights (2 miles out) ride the same proof cycle and the same delivery routes.

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What Fort Sam Houston gets sublimated

Flags and display pieces

Polyester flags and display textiles in complete color. Deadlines get treated like formation times, not suggestions.

Custom neck labels and details

Inside-collar branding for crews building a real merch line. Every price is published before you talk to a person, so the budget math happens on your terms.

All-over print jerseys

Seam-to-seam graphics that are part of the fabric, not sitting on it. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

Team and league kits

Full kits with personalization included, because sublimation prints it all at once. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Performance polyester gear

Performance gear that still performs: the print adds zero weight and zero stiffness. One point of contact owns your order from first proof to delivery confirmation.

Camo and pattern builds

Custom patterns and camo concepts printed edge to edge. The proof comes first and it is free, so what arrives is exactly what you signed off on.

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Why order from a shop built for the military community

We print for units, veterans, and military families every day, and the discipline transfers. Army units get straight answers on dates, a named person on their order, and work we would put our own name on.

That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.

No sales call needed to get a number.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Army units pick most, all designable online on real product photos.

Max Heavyweight Street Tee

All-over designs want the boxiest canvas in the lineup, and this is it. Ask for the honest option and you get it, even when it is the cheaper one.

Classic Cotton Tee

Names and numbers pair with a standard tee for practice gear that does not break the budget. Deadlines get treated like formation times, not suggestions.

Pullover Hoodie

The team-store look: sublimation accents plus embroidery on the fleece hoodie. The proof comes first and it is free, so what arrives is exactly what you signed off on.

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From rough idea to press-ready

The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.

The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.

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What it costs

No mystery pricing. These are the published packs on our light cotton tee, front print included, and Fort Sam Houston units watch the per piece cost fall as quantity climbs.

Order sizePack totalCost per pieceFreightBack side
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.

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How it works, start to finish

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Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

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Proof

Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.

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Approve

Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.

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Print and ship

Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.

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Reorder

The specs live in our archive permanently: same art, same colors, same result, on demand.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Fort Sam Houston and San Antonio addresses. APO and FPO addresses ship at the same pace, so deployed elements are covered. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

How do 2XL and larger sizes work?

Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.

What is your return policy?

Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.

Is there a minimum order?

Our minimum is 10 pieces. Packs for your unit at Fort Sam Houston begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.

What file types work best?

Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.

Do you ship to APO and FPO addresses?

Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.

Can I see the price before I talk to anyone?

Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.

How long does shipping take?

Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.

More answers on the full FAQ page.

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Keep exploring

See everything we deliver to Fort Sam Houston, browse sublimation across Texas, or read the full sublimation service page. Also at Fort Sam Houston: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.

Your quote, back within one business day

You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.