Sublimation for Hallstead: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Hallstead crews order sublimated gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Hallstead address in 5 to 7 business days.
With about 1,200 people spread over 0.4 square miles, Hallstead gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Great Bend, PA (1 mi), New Milford, PA (6 mi), Susquehanna Depot, PA (7 mi) sit close enough that one order can outfit all of them. The closest major installation is Tobyhanna Army Depot, roughly 39 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Hallstead.
Sublimation demand around Hallstead does not stop at the town line. Crews from Great Bend (1 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Full kits with personalization included, because sublimation prints it all at once. One point of contact owns your order from first proof to delivery confirmation.
Moisture-wicking blanks where the print breathes with the fabric. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Full-bleed patterns, including unit-specific camo concepts, across the entire garment. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Full-color polyester flags and displays for events and dedications. Deadlines get treated like formation times, not suggestions.
Neck labels and inner details that make merch look retail. The second order takes two minutes because the first one is archived down to the thread color.
Edge-to-edge color dyed into the fabric, so the print can never crack or peel. We handle the art, the sizing spread, and the deadline. You handle handing them out.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Hallstead customers call, a person who owns the order answers.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Hallstead customers, these three earn their keep.
The team-store look: sublimation accents plus embroidery on the fleece hoodie. One point of contact owns your order from first proof to delivery confirmation.
The widest, boxiest blank we stock, which is exactly what edge-to-edge concepts need. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Practice kits pair sublimated names and numbers with this standard tee to stay on budget. If a design will not print well at the size you want, you hear that before money changes hands.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Here is what Hallstead customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Production plus shipping to Hallstead addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
The minimum order is 10 pieces. Your hallstead crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
More answers on the full FAQ page.
Zoom out to sublimation across Pennsylvania, back to the Hallstead hub, or into the sublimation deep dive. Other services in Hallstead: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.