From single pieces to full crew runs, Hornell gets sublimated gear with honest pricing and a 5 to 7 day door-to-door timeline.
Hornell crews order sublimated gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Hornell address in 5 to 7 business days.
Census numbers put Hornell at about 8,000 people on 3.3 square miles of New York, all of it covered by the same tracked shipping. The same run covers the neighboring communities too: North Hornell, NY (1 mi), Almond, NY (4 mi), Arkport, NY (4 mi) all order from the same shop at the same published pricing. The closest major installation is Tobyhanna Army Depot, roughly 121 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Hornell counted against your roster.
Sublimation demand around Hornell does not stop at the town line. Crews from North Hornell (1 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Dedication flags and display pieces printed in full color on polyester. One point of contact owns your order from first proof to delivery confirmation.
Neck labels and inner details that make merch look retail. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Edge-to-edge color dyed into the fabric, so the print can never crack or peel. Reorders match the first run exactly because we keep your art and specs on file.
Rosters, numbers, and sponsors all print in the same pass at the same price. What you approve in writing is what ships. That rule has no exceptions.
Wicking fabric stays wicking, because the dye never blocks the weave. Mixed sizes and colors in one run are standard here, not a special request.
Full-bleed patterns, including unit-specific camo concepts, across the entire garment. Reorders match the first run exactly because we keep your art and specs on file.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Hornell customers call, a person who owns the order answers.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Start from the garment and the rest follows. Among Hornell customers, these three blanks carry most of the orders, each designable online on its real photos.
All-over designs want the boxiest canvas in the lineup, and this is it. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Names and numbers pair with a standard tee for practice gear that does not break the budget. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
The team-store look: sublimation accents plus embroidery on the fleece hoodie. Every price is published before you talk to a person, so the budget math happens on your terms.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
Here is what Hornell customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
We archive your art and garment specs, which makes the second order a two minute conversation.
Delivery to Hornell addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
More answers on the full FAQ page.
Zoom out to sublimation across New York, back to the Hornell hub, or into the sublimation deep dive. Other services in Hornell: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.