Sublimation for Ilion: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Dye bonded into polyester fiber, so it never cracks, peels, or washes out. All-over prints, jerseys, koozies, mugs, and flags. For Ilion, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Ilion at about 7,600 people on 2.5 square miles of New York, all of it covered by the same tracked shipping. If your people are spread out, that is fine: East Frankfort, NY (1 mi), South Ilion, NY (1 mi), Mohawk, NY (2 mi) sit close enough that one order can outfit all of them. For the military community, Fort Drum sits about 80 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Ilion.
Because East Frankfort sits only 1 miles from Ilion, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Custom patterns and camo concepts printed edge to edge. Mixed sizes and colors in one run are standard here, not a special request.
Dedication flags and display pieces printed in full color on polyester. Deadlines get treated like formation times, not suggestions.
Inside-collar branding for crews building a real merch line. What you approve in writing is what ships. That rule has no exceptions.
Jerseys with full-bleed color that survives because it is dye, not ink. Reorders match the first run exactly because we keep your art and specs on file.
Full kits with personalization included, because sublimation prints it all at once. The second order takes two minutes because the first one is archived down to the thread color.
Wicking fabric stays wicking, because the dye never blocks the weave. What you approve in writing is what ships. That rule has no exceptions.
We built this company on a simple standard: print it like the name on it matters. For Ilion customers, that means honest timelines, real proofs, and no excuses on delivery day.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Ilion customers, these three earn their keep.
All-over designs want the boxiest canvas in the lineup, and this is it. Every price is published before you talk to a person, so the budget math happens on your terms.
Budget practice gear: standard tee, sublimated numbers, done. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Mix sublimated panels with stitched marks and this hoodie reads team-store retail. Ask for the honest option and you get it, even when it is the cheaper one.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
Here is what Ilion customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
We archive your art and garment specs, which makes the second order a two minute conversation.
Production plus shipping to Ilion addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Yes, 10 pieces. That is the smallest run we print, packs for your Ilion crew keep dropping the per piece price from there, and free shipping starts at 100.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
More answers on the full FAQ page.
Zoom out to sublimation across New York, back to the Ilion hub, or into the sublimation deep dive. Other services in Ilion: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.