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Custom sublimated gear for Karns businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Karns crews order sublimated gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Karns address in 5 to 7 business days.
All 3.0 square miles of Karns sit inside our normal delivery map, tracked door to door. The same run covers the neighboring communities too: Powell, TN (6 mi), Farragut, TN (8 mi), Clinton, TN (8 mi) all order from the same shop at the same published pricing. Arnold Air Force Base, around 126 miles from Karns, anchors the local military community we print for every week.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Karns counted against your roster.
Because Powell sits only 6 miles from Karns, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Neck labels and inner details that make merch look retail. A real designer, not an upload widget, checks every file before it goes near production.
Jerseys with full-bleed color that survives because it is dye, not ink. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Numbers, names, and sponsor logos in one process, one price. Deadlines get treated like formation times, not suggestions.
Moisture-wicking blanks where the print breathes with the fabric. Every price is published before you talk to a person, so the budget math happens on your terms.
Whole-garment patterns, from classic camo to unit-designed concepts. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Polyester flags and display textiles in complete color. We handle the art, the sizing spread, and the deadline. You handle handing them out.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Karns customers feel the difference on the first order.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Garment choice makes or breaks the order. These are the blanks Karns customers pick most, all designable online on real product photos.
Names and numbers pair with a standard tee for practice gear that does not break the budget. Ask for the honest option and you get it, even when it is the cheaper one.
Mix sublimated panels with stitched marks and this hoodie reads team-store retail. If a design will not print well at the size you want, you hear that before money changes hands.
All-over designs want the boxiest canvas in the lineup, and this is it. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Budget planning for Karns customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Delivery to Karns addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
More answers on the full FAQ page.
Zoom out to sublimation across Tennessee, back to the Karns hub, or into the sublimation deep dive. Other services in Karns: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.