From single pieces to full crew runs, New Castle gets sublimated gear with honest pricing and a 5 to 7 day door-to-door timeline.
Dye bonded into polyester fiber, so it never cracks, peels, or washes out. All-over prints, jerseys, koozies, mugs, and flags. For New Castle, that comes with published pack pricing and door delivery in 5 to 7 business days.
New Castle is home to about 4,900 people across 2.5 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. If your people are spread out, that is fine: Chacra, CO (4 mi), Silt, CO (7 mi), Glenwood Springs, CO (10 mi) sit close enough that one order can outfit all of them. The closest major installation is Buckley Space Force Base, roughly 150 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to New Castle.
A typical week of sublimation orders from this corner of Colorado mixes New Castle crews with neighbors like Chacra, 4 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Full-bleed patterns, including unit-specific camo concepts, across the entire garment. A real designer, not an upload widget, checks every file before it goes near production.
Dedication flags and display pieces printed in full color on polyester. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Inside-collar branding for crews building a real merch line. Mixed sizes and colors in one run are standard here, not a special request.
Jerseys with full-bleed color that survives because it is dye, not ink. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Numbers, names, and sponsor logos in one process, one price. Reorders match the first run exactly because we keep your art and specs on file.
Moisture-wicking blanks where the print breathes with the fabric. A real designer, not an upload widget, checks every file before it goes near production.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when New Castle customers call, a person who owns the order answers.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For New Castle customers, these three earn their keep.
All-over designs want the boxiest canvas in the lineup, and this is it. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Budget practice gear: standard tee, sublimated numbers, done. Reorders match the first run exactly because we keep your art and specs on file.
The team-store look: sublimation accents plus embroidery on the fleece hoodie. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
Budget planning for New Castle customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Production plus shipping to New Castle addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
The minimum order is 10 pieces. Your new castle crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
More answers on the full FAQ page.
Zoom out to sublimation across Colorado, back to the New Castle hub, or into the sublimation deep dive. Other services in New Castle: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.