From single pieces to full crew runs, Phelps gets sublimated gear with honest pricing and a 5 to 7 day door-to-door timeline.
Dye bonded into polyester fiber, so it never cracks, peels, or washes out. All-over prints, jerseys, koozies, mugs, and flags. For Phelps, that comes with published pack pricing and door delivery in 5 to 7 business days.
Phelps is home to about 1,900 people across 1.2 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. Nearby crews are already in the coverage circle, with Clifton Springs, NY (4 mi), Newark, NY (6 mi), Port Gibson, NY (7 mi) sharing the identical pack rates and timelines. For the military community, Fort Drum sits about 91 miles away, well inside our normal unit-order routes.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Phelps.
A typical week of sublimation orders from this corner of New York mixes Phelps crews with neighbors like Clifton Springs, 4 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
The retail touches: printed neck labels and interior branding. Deadlines get treated like formation times, not suggestions.
Edge-to-edge color dyed into the fabric, so the print can never crack or peel. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Full kits with personalization included, because sublimation prints it all at once. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Performance gear that still performs: the print adds zero weight and zero stiffness. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Custom patterns and camo concepts printed edge to edge. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Polyester flags and display textiles in complete color. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
We print for units, veterans, and military families every day, and the discipline transfers. Phelps customers get straight answers on dates, a named person on their order, and work we would put our own name on.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Garment choice makes or breaks the order. These are the blanks Phelps customers pick most, all designable online on real product photos.
The widest, boxiest blank we stock, which is exactly what edge-to-edge concepts need. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Practice kits pair sublimated names and numbers with this standard tee to stay on budget. Ask for the honest option and you get it, even when it is the cheaper one.
Mix sublimated panels with stitched marks and this hoodie reads team-store retail. The second order takes two minutes because the first one is archived down to the thread color.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Phelps customers watch the per piece cost fall as quantity climbs.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
The timeline to Phelps addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Phelps crew, bigger packs simply pull the per-piece price down.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
More answers on the full FAQ page.
The Phelps coverage page shows the full picture, sublimation statewide zooms out, and the service page covers the method itself. Other services in Phelps: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.