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Custom sublimated gear for Roan Mountain businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Roan Mountain crews order sublimated gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Roan Mountain address in 5 to 7 business days.
Roan Mountain covers 6.6 square miles of Tennessee, and delivery reaches every address in it on the standard 5 to 7 day window. Nearby crews are already in the coverage circle, with Elk Park, NC (5 mi), Hampton, TN (8 mi), Beech Mountain, NC (10 mi) sharing the identical pack rates and timelines. The closest major installation is Fort Jackson, roughly 162 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Roan Mountain.
A typical week of sublimation orders from this corner of Tennessee mixes Roan Mountain crews with neighbors like Elk Park, 5 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Dedication flags and display pieces printed in full color on polyester. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
The retail touches: printed neck labels and interior branding. Deadlines get treated like formation times, not suggestions.
Seam-to-seam graphics that are part of the fabric, not sitting on it. One point of contact owns your order from first proof to delivery confirmation.
Full kits with personalization included, because sublimation prints it all at once. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Performance gear that still performs: the print adds zero weight and zero stiffness. Youth and adult cuts run side by side in the same pack at the same price structure.
Whole-garment patterns, from classic camo to unit-designed concepts. Youth and adult cuts run side by side in the same pack at the same price structure.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Roan mountain customers feel the difference on the first order.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Garment choice makes or breaks the order. These are the blanks Roan Mountain customers pick most, all designable online on real product photos.
Budget practice gear: standard tee, sublimated numbers, done. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Mix sublimated panels with stitched marks and this hoodie reads team-store retail. If a design will not print well at the size you want, you hear that before money changes hands.
The widest, boxiest blank we stock, which is exactly what edge-to-edge concepts need. A real designer, not an upload widget, checks every file before it goes near production.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Roan Mountain customers watch the per piece cost fall as quantity climbs.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
We archive your art and garment specs, which makes the second order a two minute conversation.
Production plus shipping to Roan Mountain addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Roan Mountain crew, bigger packs simply pull the per-piece price down.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
More answers on the full FAQ page.
Zoom out to sublimation across Tennessee, back to the Roan Mountain hub, or into the sublimation deep dive. Other services in Roan Mountain: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.