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From single pieces to full crew runs, Tunnel City gets sublimated gear with honest pricing and a 5 to 7 day door-to-door timeline.
Tunnel City crews order sublimated gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Tunnel City address in 5 to 7 business days.
All 0.3 square miles of Tunnel City sit inside our normal delivery map, tracked door to door. If your people are spread out, that is fine: Tomah, WI (4 mi), Warrens, WI (9 mi), Wyeville, WI (9 mi) sit close enough that one order can outfit all of them. The closest major installation is Fort McCoy, roughly 13 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Tunnel City.
Sublimation demand around Tunnel City does not stop at the town line. Crews from Tomah (4 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Numbers, names, and sponsor logos in one process, one price. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Wicking fabric stays wicking, because the dye never blocks the weave. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Whole-garment patterns, from classic camo to unit-designed concepts. Ask for the honest option and you get it, even when it is the cheaper one.
Dedication flags and display pieces printed in full color on polyester. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
The retail touches: printed neck labels and interior branding. A real designer, not an upload widget, checks every file before it goes near production.
Edge-to-edge color dyed into the fabric, so the print can never crack or peel. The second order takes two minutes because the first one is archived down to the thread color.
We built this company on a simple standard: print it like the name on it matters. For Tunnel City customers, that means honest timelines, real proofs, and no excuses on delivery day.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Start from the garment and the rest follows. Among Tunnel City customers, these three blanks carry most of the orders, each designable online on its real photos.
For all-over concepts, start from the boxiest silhouette we carry. Reorders match the first run exactly because we keep your art and specs on file.
Practice kits pair sublimated names and numbers with this standard tee to stay on budget. Every price is published before you talk to a person, so the budget math happens on your terms.
Sublimated accents with embroidered marks make a hoodie that looks like team store product. Every price is published before you talk to a person, so the budget math happens on your terms.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Tunnel City customers watch the per piece cost fall as quantity climbs.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Count 5 to 7 business days, production included, for tracked delivery to Tunnel City addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Our minimum is 10 pieces. Packs for your Tunnel City crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
More answers on the full FAQ page.
See everything we deliver to Tunnel City, browse sublimation across Wisconsin, or read the full sublimation service page. Other services in Tunnel City: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.