From single pieces to full crew runs, Zephyr Cove gets sublimated gear with honest pricing and a 5 to 7 day door-to-door timeline.
Zephyr Cove crews order sublimated gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Zephyr Cove address in 5 to 7 business days.
Zephyr Cove covers 2.1 square miles of Nevada, and delivery reaches every address in it on the standard 5 to 7 day window. The same run covers the neighboring communities too: Skyland, NV (1 mi), Round Hill Village, NV (1 mi), Lakeridge, NV (2 mi) all order from the same shop at the same published pricing. Naval Air Station Fallon, around 69 miles from Zephyr Cove, anchors the local military community we print for every week.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Zephyr Cove counted against your roster.
A typical week of sublimation orders from this corner of Nevada mixes Zephyr Cove crews with neighbors like Skyland, 1 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Neck labels and inner details that make merch look retail. Youth and adult cuts run side by side in the same pack at the same price structure.
Seam-to-seam graphics that are part of the fabric, not sitting on it. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Rosters, numbers, and sponsors all print in the same pass at the same price. Mixed sizes and colors in one run are standard here, not a special request.
Moisture-wicking blanks where the print breathes with the fabric. A real designer, not an upload widget, checks every file before it goes near production.
Full-bleed patterns, including unit-specific camo concepts, across the entire garment. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Full-color polyester flags and displays for events and dedications. Reorders match the first run exactly because we keep your art and specs on file.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Zephyr Cove customers call, a person who owns the order answers.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Garment choice makes or breaks the order. These are the blanks Zephyr Cove customers pick most, all designable online on real product photos.
Names and numbers pair with a standard tee for practice gear that does not break the budget. The second order takes two minutes because the first one is archived down to the thread color.
Sublimated accents with embroidered marks make a hoodie that looks like team store product. If a design will not print well at the size you want, you hear that before money changes hands.
All-over designs want the boxiest canvas in the lineup, and this is it. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Budget planning for Zephyr Cove customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
We archive your art and garment specs, which makes the second order a two minute conversation.
The timeline to Zephyr Cove addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Zephyr Cove crew, bigger packs simply pull the per-piece price down.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
More answers on the full FAQ page.
The Zephyr Cove coverage page shows the full picture, sublimation statewide zooms out, and the service page covers the method itself. Other services in Zephyr Cove: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.