From single pieces to full crew runs, Zoar gets sublimated gear with honest pricing and a 5 to 7 day door-to-door timeline.
Zoar crews order sublimated gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Zoar address in 5 to 7 business days.
All 8.5 square miles of Zoar sit inside our normal delivery map, tracked door to door. The same run covers the neighboring communities too: Neopit, WI (3 mi), Mattoon, WI (8 mi), Middle Village, WI (9 mi) all order from the same shop at the same published pricing. Fort McCoy, around 121 miles from Zoar, anchors the local military community we print for every week.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Zoar counted against your roster.
Sublimation demand around Zoar does not stop at the town line. Crews from Neopit (3 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Dedication flags and display pieces printed in full color on polyester. Ask for the honest option and you get it, even when it is the cheaper one.
Neck labels and inner details that make merch look retail. What you approve in writing is what ships. That rule has no exceptions.
Edge-to-edge color dyed into the fabric, so the print can never crack or peel. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Numbers, names, and sponsor logos in one process, one price. Mixed sizes and colors in one run are standard here, not a special request.
Performance gear that still performs: the print adds zero weight and zero stiffness. Youth and adult cuts run side by side in the same pack at the same price structure.
Full-bleed patterns, including unit-specific camo concepts, across the entire garment. Reorders match the first run exactly because we keep your art and specs on file.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Zoar customers call, a person who owns the order answers.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
The right blank depends on budget, season, and how hard the gear will be worn. For Zoar customers, these three earn their keep.
The team-store look: sublimation accents plus embroidery on the fleece hoodie. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
For all-over concepts, start from the boxiest silhouette we carry. Youth and adult cuts run side by side in the same pack at the same price structure.
Practice kits pair sublimated names and numbers with this standard tee to stay on budget. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
Here is what Zoar customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Every order ships tracked to Zoar addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
The minimum order is 10 pieces. Your zoar crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
More answers on the full FAQ page.
Zoom out to sublimation across Wisconsin, back to the Zoar hub, or into the sublimation deep dive. Other services in Zoar: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.