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Custom shirt printing in Thorne Bay, AK.

Thorne Bay orders custom gear here because the pricing is published, the proof is free, and delivery to Alaska runs 5 to 7 business days flat.

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Custom shirts delivered to Thorne Bay

Crews in Thorne Bay order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.

Census numbers put Thorne Bay at a community of 470 on 26.7 square miles of Alaska, all of it covered by the same tracked shipping. If your people are spread out, that is fine: Kasaan, AK (9 mi), Hollis, AK (12 mi), Klawock, AK (23 mi) sit close enough that one order can outfit all of them. For the military community, Naval Air Station Whidbey Island sits about 660 miles away, well inside our normal unit-order routes.

The Alaska military community orders here too: unit and family gear for Fort Wainwright and Fort Greely, plus every recruiter, Guard unit, and veteran org chapter around Thorne Bay.

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Pick your service in Thorne Bay

Screen Printing

The workhorse method: thick ink, bulk pricing, hundreds of washes.

Embroidery

Digitized in-house so small text stays sharp on caps and chest logos.

DTG and DTF Printing

No screens, no setup fee: full-color small runs from 10 pieces.

Sublimation

The all-over method: dye becomes part of the polyester itself.

Banners and Signs

Homecoming banners and event signage built for outdoors.

Custom Design

A real designer builds your art before anything prints.

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What Thorne Bay orders most

Youth sports and booster gear

League jerseys and fan gear where kid and parent sizes share one pack price. What you approve in writing is what ships. That rule has no exceptions.

School spirit wear

Spirit gear for schools where the PTA sees the proof and the price before any form goes home. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Small business and crew apparel

Workwear for local crews: printed tees, embroidered polos, gear that outlasts the season. Youth and adult cuts run side by side in the same pack at the same price structure.

HOA, civic, and community events

Festival tees, cleanup-day shirts, and volunteer gear for the events that hold a town together. A real designer, not an upload widget, checks every file before it goes near production.

Church and service group shirts

Service group shirts, from food drives to youth retreats, priced openly by the pack. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Runs, tournaments, and fundraisers

Fundraiser and event tees on deadlines we commit to in writing. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

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Why order from a shop built for the military community

We built this company on a simple standard: print it like the name on it matters. For Thorne Bay customers, that means honest timelines, real proofs, and no excuses on delivery day.

It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.

No sales call needed to get a number.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Thorne Bay customers pick most, all designable online on real product photos.

Crewneck Sweatshirt

An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. What you approve in writing is what ships. That rule has no exceptions.

Essential Light Tee

The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. One point of contact owns your order from first proof to delivery confirmation.

Classic Cotton Tee

The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

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Design help that costs nothing

Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.

Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.

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What it costs

Here is what Thorne Bay customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.

PiecesTotalEachShipBack print add
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.

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How it works, start to finish

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Brief

Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.

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Proof

Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.

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Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

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Print and ship

Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.

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Reorder

Art, thread colors, and size history stay archived, so the next season run starts with one email.

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Shipping and turnaround

Production plus shipping to Thorne Bay addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.

Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.

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Common questions

Do you ship to APO and FPO addresses?

We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.

Can I see the price before I talk to anyone?

Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.

How long does shipping take?

Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.

Do you help with the design?

Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.

Can you handle a large order for your Thorne Bay group?

Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.

How do 2XL and larger sizes work?

Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.

What is your return policy?

There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.

More answers on the full FAQ page.

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Keep exploring

Coverage continues through Kasaan (9 mi), Hollis (12 mi), Klawock (23 mi). The full Alaska coverage page and the directory of every Alaska town go deeper, and the Design Lab prices any idea on the spot.

Quote requests get answered inside one business day

Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.