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Custom shirt printing in Thornhill, KY.

Custom shirts, hats, and gear for Thornhill crews, printed by a shop that lives for this work and delivered anywhere in Kentucky in 5 to 7 business days.

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Custom shirts delivered to Thornhill

Crews in Thornhill order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.

Census numbers put Thornhill at a community of 182 on 0.0 square miles of Kentucky, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Glenview Manor, KY (0 mi), Northfield, KY (1 mi), Crossgate, KY (1 mi) sharing the identical pack rates and timelines. For the military community, Fort Knox sits about 36 miles away, well inside our normal unit-order routes.

The Kentucky military community orders here too: unit and family gear for Fort Campbell and Fort Knox, plus every recruiter, Guard unit, and veteran org chapter around Thornhill.

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Pick your service in Thornhill

Screen Printing

Best per-piece price at volume, with ink that outlives the garment.

Embroidery

Stitched logos for hats, polos, and jackets that read professional up close.

DTG and DTF Printing

Full color small runs from just 10 pieces.

Sublimation

Edge-to-edge jerseys and performance gear with print in the fibers.

Banners and Signs

13oz vinyl banners and signs sized to be read at distance.

Custom Design

A real designer builds your art before anything prints.

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What Thornhill orders most

HOA, civic, and community events

Volunteer shirts and festival gear for the days the whole community shows up. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Church and service group shirts

Group apparel for congregations, mission trips, and food drives at honest pack pricing. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

Runs, tournaments, and fundraisers

5K tees, tournament shirts, and memorial fundraiser runs delivered before event day. Reorders match the first run exactly because we keep your art and specs on file.

Youth sports and booster gear

From the dugout to the bleachers: team and booster runs with all sizes priced together. The second order takes two minutes because the first one is archived down to the thread color.

School spirit wear

Field day, clubs, and spirit weeks, all proofed free with pack pricing the treasurer can verify. If a design will not print well at the size you want, you hear that before money changes hands.

Small business and crew apparel

Uniform tees, embroidered caps and polos, and workwear that survives the job. Deadlines get treated like formation times, not suggestions.

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Why order from a shop built for the military community

We built this company on a simple standard: print it like the name on it matters. For Thornhill customers, that means honest timelines, real proofs, and no excuses on delivery day.

Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.

See your exact price in about ninety seconds.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Start from the garment and the rest follows. Among Thornhill customers, these three blanks carry most of the orders, each designable online on its real photos.

Crewneck Sweatshirt

For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. Mixed sizes and colors in one run are standard here, not a special request.

Essential Light Tee

When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. Reorders match the first run exactly because we keep your art and specs on file.

Classic Cotton Tee

Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

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The art department is included

Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.

The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.

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What it costs

No mystery pricing. These are the published packs on our light cotton tee, front print included, and Thornhill customers watch the per piece cost fall as quantity climbs.

PiecesTotalEachShipBack print add
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.

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How it works, start to finish

01

Brief

The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.

02

Proof

Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.

03

Approve

The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.

04

Print and ship

Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.

05

Reorder

The specs live in our archive permanently: same art, same colors, same result, on demand.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Thornhill addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.

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Common questions

What file types work best?

Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.

Do you ship to APO and FPO addresses?

Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.

Can I see the price before I talk to anyone?

Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.

How long does shipping take?

Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.

Do you help with the design?

Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.

Can you handle a large order for your Thornhill group?

Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.

More answers on the full FAQ page.

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Keep exploring

Coverage continues through Glenview Manor (0 mi), Northfield (1 mi), Crossgate (1 mi). See everything we ship across Kentucky, find every Kentucky town we serve, or price your idea live in the Design Lab.

Quote requests get answered inside one business day

Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.