Custom shirts, hats, and gear for Tonka Bay crews, printed by a shop that lives for this work and delivered anywhere in Minnesota in 5 to 7 business days.
Crews in Tonka Bay order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.
Census numbers put Tonka Bay at about 1,500 people on 0.9 square miles of Minnesota, all of it covered by the same tracked shipping. If your people are spread out, that is fine: Shorewood, MN (1 mi), Excelsior, MN (1 mi), Greenwood, MN (2 mi) sit close enough that one order can outfit all of them. Camp Ripley, around 83 miles from Tonka Bay, anchors the local military community we print for every week.
The Minnesota military community orders here too: unit and family gear for Camp Ripley, plus every recruiter, Guard unit, and veteran org chapter around Tonka Bay.
The bulk-run classic: pressed ink, published packs, proven durability.
Thread instead of ink: caps, polos, and outerwear with permanent texture.
Full color small runs from just 10 pieces.
Edge-to-edge jerseys and performance gear with print in the fibers.
Homecoming banners and event signage built for outdoors.
A real designer builds your art before anything prints.
Fundraiser and event tees on deadlines we commit to in writing. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Team shirts, fan tees, and booster fundraisers with youth and adult sizes mixed in one pack. Youth and adult cuts run side by side in the same pack at the same price structure.
Field day, clubs, and spirit weeks, all proofed free with pack pricing the treasurer can verify. Reorders match the first run exactly because we keep your art and specs on file.
Uniform tees, embroidered caps and polos, and workwear that survives the job. Reorders match the first run exactly because we keep your art and specs on file.
The civic calendar runs on volunteers, and volunteers run better in matching shirts. The second order takes two minutes because the first one is archived down to the thread color.
Mission trip tees and congregation gear at pack rates a committee can approve. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Tonka bay customers feel the difference on the first order.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Tonka Bay customers, these three earn their keep.
The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. The second order takes two minutes because the first one is archived down to the thread color.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Tonka Bay customers see.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Delivery to Tonka Bay addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
The minimum order is 10 pieces. Your tonka bay group can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
More answers on the full FAQ page.
Coverage continues through Shorewood (1 mi), Excelsior (1 mi), Greenwood (2 mi). The full Minnesota coverage page and the directory of every Minnesota town go deeper, and the Design Lab prices any idea on the spot.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.