Custom shirts, hats, and gear for Waukegan crews, printed by a shop that lives for this work and delivered anywhere in Illinois in 5 to 7 business days.
Waukegan does not need a local print shop to get local-quality gear. Design online, approve a free proof from a real designer within 24 hours, and delivery lands at any Waukegan address in 5 to 7 business days.
Census numbers put Waukegan at about 88,000 people on 24.2 square miles of Illinois, all of it covered by the same tracked shipping. If your people are spread out, that is fine: Park City, IL (2 mi), Gurnee, IL (3 mi), North Chicago, IL (4 mi) sit close enough that one order can outfit all of them. The closest major installation is Naval Station Great Lakes, roughly 4 miles out, and unit orders from there run through this same process daily.
The Illinois military community orders here too: unit and family gear for Naval Station Great Lakes and Rock Island Arsenal, plus every recruiter, Guard unit, and veteran org chapter around Waukegan.
The bulk-run classic: pressed ink, published packs, proven durability.
Digitized in-house so small text stays sharp on caps and chest logos.
No screens, no setup fee: full-color small runs from 10 pieces.
All-over color dyed into the fabric, impossible to crack or peel.
Homecoming banners and event signage built for outdoors.
A real designer builds your art before anything prints.
Race shirts and tournament gear that arrive before the starting gun, guaranteed honestly. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Team shirts, fan tees, and booster fundraisers with youth and adult sizes mixed in one pack. Ask for the honest option and you get it, even when it is the cheaper one.
Field day, clubs, and spirit weeks, all proofed free with pack pricing the treasurer can verify. Youth and adult cuts run side by side in the same pack at the same price structure.
Workwear for local crews: printed tees, embroidered polos, gear that outlasts the season. One point of contact owns your order from first proof to delivery confirmation.
Festival tees, cleanup-day shirts, and volunteer gear for the events that hold a town together. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Service group shirts, from food drives to youth retreats, priced openly by the pack. What you approve in writing is what ships. That rule has no exceptions.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Waukegan customers feel the difference on the first order.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Waukegan customers, these three blanks carry most of the orders, each designable online on its real photos.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. If a design will not print well at the size you want, you hear that before money changes hands.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Waukegan customers see.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
The timeline to Waukegan addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
Our minimum is 10 pieces. Packs for your Waukegan group begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
More answers on the full FAQ page.
Coverage continues through Park City (2 mi), Gurnee (3 mi), North Chicago (4 mi). The full Illinois coverage page and the directory of every Illinois town go deeper, and the Design Lab prices any idea on the spot.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.