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Custom shirt printing in Whalan, MN.

Custom apparel delivered to Whalan, Minnesota in 5 to 7 business days. Low 10 piece minimum, free design help, pack pricing published up front.

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Custom shirts delivered to Whalan

Whalan does not need a local print shop to get local-quality gear. Design online, approve a free proof from a real designer within 24 hours, and delivery lands at any Whalan address in 5 to 7 business days.

With a community of 70 spread over 0.4 square miles, Whalan gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. The same run covers the neighboring communities too: Lanesboro, MN (3 mi), Peterson, MN (6 mi), Rushford Village, MN (9 mi) all order from the same shop at the same published pricing. The closest major installation is Fort McCoy, roughly 57 miles out, and unit orders from there run through this same process daily.

The Minnesota military community orders here too: unit and family gear for Camp Ripley, plus every recruiter, Guard unit, and veteran org chapter around Whalan.

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Pick your service in Whalan

Screen Printing

The bulk-run classic: pressed ink, published packs, proven durability.

Embroidery

Thread instead of ink: caps, polos, and outerwear with permanent texture.

DTG and DTF Printing

No screens, no setup fee: full-color small runs from 10 pieces.

Sublimation

All-over color dyed into the fabric, impossible to crack or peel.

Banners and Signs

Weatherproof vinyl, hemmed and grommeted, readable across a lot.

Custom Design

From napkin sketch to print-ready vectors, free with any order.

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What Whalan orders most

HOA, civic, and community events

The civic calendar runs on volunteers, and volunteers run better in matching shirts. The second order takes two minutes because the first one is archived down to the thread color.

Church and service group shirts

Group apparel for congregations, mission trips, and food drives at honest pack pricing. If a design will not print well at the size you want, you hear that before money changes hands.

Runs, tournaments, and fundraisers

5K tees, tournament shirts, and memorial fundraiser runs delivered before event day. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Youth sports and booster gear

League jerseys and fan gear where kid and parent sizes share one pack price. If a design will not print well at the size you want, you hear that before money changes hands.

School spirit wear

Spirit gear for schools where the PTA sees the proof and the price before any form goes home. A real designer, not an upload widget, checks every file before it goes near production.

Small business and crew apparel

Shop shirts and stitched caps that make a small crew read like an established company. We handle the art, the sizing spread, and the deadline. You handle handing them out.

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Why order from a shop built for the military community

The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Whalan customers feel the difference on the first order.

It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.

Build it on the real garment and watch the price calculate live.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Whalan customers, these three earn their keep.

Essential Light Tee

Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Mixed sizes and colors in one run are standard here, not a special request.

Classic Cotton Tee

The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. If a design will not print well at the size you want, you hear that before money changes hands.

Crewneck Sweatshirt

An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. If a design will not print well at the size you want, you hear that before money changes hands.

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Free design, real designers

Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.

Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.

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What it costs

Budget planning for Whalan customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.

QuantityPack pricePer shirtShippingAdd back print
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.

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How it works, start to finish

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Brief

Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.

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Proof

Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.

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Approve

The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.

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Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

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Reorder

The specs live in our archive permanently: same art, same colors, same result, on demand.

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Shipping and turnaround

Every order ships tracked to Whalan addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.

Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.

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Common questions

How do 2XL and larger sizes work?

Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.

What is your return policy?

Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.

Is there a minimum order?

The minimum order is 10 pieces. Your whalan group can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.

What file types work best?

Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.

Do you ship to APO and FPO addresses?

We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.

Can I see the price before I talk to anyone?

Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.

More answers on the full FAQ page.

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Keep exploring

Nearby: we also serve Lanesboro (3 mi), Peterson (6 mi), Rushford Village (9 mi). The full Minnesota coverage page and the directory of every Minnesota town go deeper, and the Design Lab prices any idea on the spot.

Get your quote in one business day

Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.