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Custom printed large format gear for Birch Hill businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Birch Hill crews order printed large format gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Birch Hill address in 5 to 7 business days.
All 0.6 square miles of Birch Hill sit inside our normal delivery map, tracked door to door. The same run covers the neighboring communities too: Franks Field, WI (3 mi), New Odanah, WI (7 mi), Saxon, WI (7 mi) all order from the same shop at the same published pricing. The closest major installation is Fort McCoy, roughly 179 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Birch Hill.
A typical week of banners and signs orders from this corner of Wisconsin mixes Birch Hill crews with neighbors like Franks Field, 3 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Pier-side photo banners sized four by eight, produced on timelines that respect shifting return dates. The second order takes two minutes because the first one is archived down to the thread color.
Signage for race day and fair day: sponsors, directions, registration. A real designer, not an upload widget, checks every file before it goes near production.
The thirty-second booth: retractable stands for recruiters and expos. Ask for the honest option and you get it, even when it is the cheaper one.
Stacks of corrugated yard signs for fundraising drives and campaigns. Mixed sizes and colors in one run are standard here, not a special request.
Fence-line vinyl with proper hems and grommets, sized to spec. Every price is published before you talk to a person, so the budget math happens on your terms.
Ceremony pieces handled with the gravity the event carries. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
We built this company on a simple standard: print it like the name on it matters. For Birch Hill customers, that means honest timelines, real proofs, and no excuses on delivery day.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Garment choice makes or breaks the order. These are the blanks Birch Hill customers pick most, all designable online on real product photos.
The volunteer-shirt companion: light, matched to the signs, priced for volume. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Cold-month events call for fleece on the crew, not just cotton. Deadlines get treated like formation times, not suggestions.
Most banner orders add matching event shirts. Doing both in one order means one proof, one deadline, one delivery. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
The table below is the actual price list Birch Hill customers order from, light cotton tee, front print included, no asterisks.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
We archive your art and garment specs, which makes the second order a two minute conversation.
Production plus shipping to Birch Hill addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
Yes, 10 pieces. That is the smallest run we print, packs for your Birch Hill crew keep dropping the per piece price from there, and free shipping starts at 100.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
More answers on the full FAQ page.
The Birch Hill coverage page shows the full picture, banners and signs statewide zooms out, and the service page covers the method itself. Other services in Birch Hill: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Custom Design.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.