From single pieces to full crew runs, Blue Ball gets printed large format gear with honest pricing and a 5 to 7 day door-to-door timeline.
Blue Ball crews order printed large format gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Blue Ball address in 5 to 7 business days.
All 1.2 square miles of Blue Ball sit inside our normal delivery map, tracked door to door. If your people are spread out, that is fine: East Earl, PA (2 mi), New Holland, PA (2 mi), Goodville, PA (3 mi) sit close enough that one order can outfit all of them. For the military community, Fort Indiantown Gap sits about 28 miles away, well inside our normal unit-order routes.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Blue Ball counted against your roster.
A typical week of banners and signs orders from this corner of Pennsylvania mixes Blue Ball crews with neighbors like East Earl, 2 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Corrugated signs by the stack for fundraisers and campaigns. Deadlines get treated like formation times, not suggestions.
Hem-and-grommet outdoor vinyl sized to the fence line. Mixed sizes and colors in one run are standard here, not a special request.
Dedication displays produced with the seriousness the ceremony deserves. The second order takes two minutes because the first one is archived down to the thread color.
Homecoming banners printed quick, because the ship rarely lands on the day first announced. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Signage for race day and fair day: sponsors, directions, registration. Ask for the honest option and you get it, even when it is the cheaper one.
Recruiting tables and expo booths that set up in thirty seconds. A real designer, not an upload widget, checks every file before it goes near production.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Blue Ball customers call, a person who owns the order answers.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Start from the garment and the rest follows. Among Blue Ball customers, these three blanks carry most of the orders, each designable online on its real photos.
Staff tees matched to the signage, cheap enough to hand out by the case. If a design will not print well at the size you want, you hear that before money changes hands.
Cold-month events call for fleece on the crew, not just cotton. Ask for the honest option and you get it, even when it is the cheaper one.
Most banner orders add matching event shirts. Doing both in one order means one proof, one deadline, one delivery. What you approve in writing is what ships. That rule has no exceptions.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Blue Ball customers see.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Every order ships tracked to Blue Ball addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
More answers on the full FAQ page.
Zoom out to banners and signs across Pennsylvania, back to the Blue Ball hub, or into the banners and signs deep dive. Other services in Blue Ball: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Custom Design.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.