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From single pieces to full crew runs, Blue Ball gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
Blue Ball crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Blue Ball address in 5 to 7 business days.
All 1.2 square miles of Blue Ball sit inside our normal delivery map, tracked door to door. The same run covers the neighboring communities too: East Earl, PA (2 mi), New Holland, PA (2 mi), Goodville, PA (3 mi) all order from the same shop at the same published pricing. Fort Indiantown Gap, around 28 miles from Blue Ball, anchors the local military community we print for every week.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Blue Ball counted against your roster.
A typical week of screen printing orders from this corner of Pennsylvania mixes Blue Ball crews with neighbors like East Earl, 2 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
When the count is high and the budget is fixed, light blanks and one-color prints deliver. One point of contact owns your order from first proof to delivery confirmation.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Deadlines get treated like formation times, not suggestions.
Everyday workwear printed to survive the job site, the shop floor, and the industrial washer. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. If a design will not print well at the size you want, you hear that before money changes hands.
Mixed youth and adult sizes in one run at one pack price. The second order takes two minutes because the first one is archived down to the thread color.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Serving the military community is not a marketing line here, it is the operating system. Blue ball customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Start from the garment and the rest follows. Among Blue Ball customers, these three blanks carry most of the orders, each designable online on its real photos.
An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. Reorders match the first run exactly because we keep your art and specs on file.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Blue Ball customers watch the per piece cost fall as quantity climbs.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Production plus shipping to Blue Ball addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
The minimum order is 10 pieces. Your blue ball crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
More answers on the full FAQ page.
See everything we deliver to Blue Ball, browse screen printing across Pennsylvania, or read the full screen printing service page. Other services in Blue Ball: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.