From single pieces to full crew runs, Burns Harbor gets printed large format gear with honest pricing and a 5 to 7 day door-to-door timeline.
Burns Harbor crews order printed large format gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Burns Harbor address in 5 to 7 business days.
Census numbers put Burns Harbor at about 2,100 people on 6.4 square miles of Indiana, all of it covered by the same tracked shipping. If your people are spread out, that is fine: Porter, IN (2 mi), Dune Acres, IN (3 mi), Portage, IN (3 mi) sit close enough that one order can outfit all of them. The closest major installation is Naval Station Great Lakes, roughly 61 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Burns Harbor.
Because Porter sits only 2 miles from Burns Harbor, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
The thirty-second booth: retractable stands for recruiters and expos. A real designer, not an upload widget, checks every file before it goes near production.
Field and yard signs in quantity, printed on corrugated plastic. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Hem-and-grommet outdoor vinyl sized to the fence line. Reorders match the first run exactly because we keep your art and specs on file.
Dedication displays produced with the seriousness the ceremony deserves. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Pier-side photo banners sized four by eight, produced on timelines that respect shifting return dates. The second order takes two minutes because the first one is archived down to the thread color.
Registration, sponsor, and directional signs for runs, fairs, and ceremonies. Youth and adult cuts run side by side in the same pack at the same price structure.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Burns harbor customers feel the difference on the first order.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Start from the garment and the rest follows. Among Burns Harbor customers, these three blanks carry most of the orders, each designable online on its real photos.
Cold-month events call for fleece on the crew, not just cotton. Deadlines get treated like formation times, not suggestions.
Pair the banner with matching tees in the same order: one approval covers everything. Every price is published before you talk to a person, so the budget math happens on your terms.
The volunteer-shirt companion: light, matched to the signs, priced for volume. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Here is what Burns Harbor customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Production plus shipping to Burns Harbor addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
Yes, 10 pieces. That is the smallest run we print, packs for your Burns Harbor crew keep dropping the per piece price from there, and free shipping starts at 100.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
More answers on the full FAQ page.
Zoom out to banners and signs across Indiana, back to the Burns Harbor hub, or into the banners and signs deep dive. Other services in Burns Harbor: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Custom Design.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.