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From single pieces to full crew runs, Sussex gets printed large format gear with honest pricing and a 5 to 7 day door-to-door timeline.
Weatherproof 13oz vinyl banners, retractable stands, and yard signs. Hemmed, grommeted, and printed fast. For Sussex, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Sussex at about 12,000 people on 8.4 square miles of Wisconsin, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Lannon, WI (4 mi), Merton, WI (4 mi), Pewaukee, WI (5 mi) sharing the identical pack rates and timelines. The closest major installation is Naval Station Great Lakes, roughly 60 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Sussex counted against your roster.
A typical week of banners and signs orders from this corner of Wisconsin mixes Sussex crews with neighbors like Lannon, 4 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Memorial signage treated as the most important order in the building. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Pier-side photo banners sized four by eight, produced on timelines that respect shifting return dates. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Registration, sponsor, and directional signs for runs, fairs, and ceremonies. What you approve in writing is what ships. That rule has no exceptions.
Recruiting tables and expo booths that set up in thirty seconds. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Stacks of corrugated yard signs for fundraising drives and campaigns. If a design will not print well at the size you want, you hear that before money changes hands.
Hem-and-grommet outdoor vinyl sized to the fence line. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Sussex customers call, a person who owns the order answers.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Garment choice makes or breaks the order. These are the blanks Sussex customers pick most, all designable online on real product photos.
Staff tees matched to the signage, cheap enough to hand out by the case. Youth and adult cuts run side by side in the same pack at the same price structure.
Cold-month events call for fleece on the crew, not just cotton. Ask for the honest option and you get it, even when it is the cheaper one.
Banners and matching shirts in one order share a proof, a deadline, and a delivery date. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Budget planning for Sussex customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Production plus shipping to Sussex addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
The minimum order is 10 pieces. Your sussex crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
More answers on the full FAQ page.
See everything we deliver to Sussex, browse banners and signs across Wisconsin, or read the full banners and signs service page. Other services in Sussex: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Custom Design.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.