T-ShirtVeterans
Custom Design for Sussex: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Sussex crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Sussex address in 5 to 7 business days.
With about 12,000 people spread over 8.4 square miles, Sussex gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Lannon, WI (4 mi), Merton, WI (4 mi), Pewaukee, WI (5 mi) sit close enough that one order can outfit all of them. The closest major installation is Naval Station Great Lakes, roughly 60 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Sussex.
A typical week of custom design orders from this corner of Wisconsin mixes Sussex crews with neighbors like Lannon, 4 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Faded, blurry, or tiny source art gets redrawn into crisp vectors. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Insignia drawn correctly, with trademark rules respected and flagged. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Describe it in a sentence; a designer builds it and proofs it within 24 hours. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
The year on the shirt sets the type style, and the team knows the difference. If a design will not print well at the size you want, you hear that before money changes hands.
A single visual system covering everything the event prints. Youth and adult cuts run side by side in the same pack at the same price structure.
A tight little product line, designed to move at the table. Every price is published before you talk to a person, so the budget math happens on your terms.
Serving the military community is not a marketing line here, it is the operating system. Sussex customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Garment choice makes or breaks the order. These are the blanks Sussex customers pick most, all designable online on real product photos.
When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. The proof comes first and it is free, so what arrives is exactly what you signed off on.
The proving ground for new art, with an 80-color palette to frame it perfectly. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Sussex customers watch the per piece cost fall as quantity climbs.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Count 5 to 7 business days, production included, for tracked delivery to Sussex addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Yes, 10 pieces. That is the smallest run we print, packs for your Sussex crew keep dropping the per piece price from there, and free shipping starts at 100.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
More answers on the full FAQ page.
The Sussex coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Sussex: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.